<font color=blue>Never ever hit the threaded part of the ball joint where the nut goes on</font color=blue>
Rich, I'm still not sure I'd recommend it, but I watched mechanics in a shop that did a lot of front end work and they never used one of the tie rod separators; they just backed that castle nut to barely above the end of the threads, then hit it with a 2# hammer. I tried it once; didn't come loose, and the mechanic said, "No, no, no, you've got to HIT it." They definitely did not pull their punches with that hammer./w3tcompact/icons/laugh.gif I was afraid of breaking something with their method, but in 4 months there, I never knew of one of them to break anything.
Bird