Welding; K.I.S.S., plow repair

   / Welding; K.I.S.S., plow repair #21  
It looks like you are running too much wire speed for the amperage you are set at. It is evident in the second pic of the welds. You have a big pile of weld with not a lot of penitration due to the weld building up too fast, ie wire too fast.

A good looking weld should be a flat 45* angle across to slightly concave. Never a rounded convex bead, which is a sign of lack of penitration.

Dont take this the wrong way. I admire the fact that you got a welder and want to learn to fix your own stuff, just a little constructive criticizm to give you something to practice towards. You'll be laying down very nice welds in no time with a little practice.

No, mig works this way. Wire speed=amps=penetration. Heat=arc volts=bead shape. The rule of thumb is 1 amp for each 0.001 inch of stock thickness. 1/8 inch = 0.125 inches, 0.125/0.001 = 125 amps. What wire speed gives what current?

Wire dia..........amps/inch/min........amp range:confused3:
0.025....................3.5.......................30--90
0.030....................2..........................40--145
0.035....................1.6.......................50--180
0.045....................1..........................75--250

125 amps falls in the range of the 0.030, 0.035 and 0.045 dia wires.:confused2:

0.030 wire;

125 amp x 2 = 250 in/min or 25 in. in 6 seconds.

0.035 wire;

125 amps x 1.6 = 200 in/min or 20 in. in 6 seconds.

0.045 wire;

125 amps x 1 = 125 in/min or 12.5 in. in 6 seconds.

Therefore all three wires are suitable. The best choice is the 0.035 wire because 125 amps are the closest to the mid range. :thumbsup:

Heat [voltage] is determined from the chart in the mig for the type of wire and the stock thickness.

Tap or dial setting, A B C; 4 5 6.

These settings will get you into the ballpark and you will still need to tune-in for the best results.

Hint; some wire manufactures list the voltage, current, wire speed range for each thickness of the stock. :cool2:
Hint; stock more than 1/8 in. thick should be V notched.:dance1:
 
   / Welding; K.I.S.S., plow repair #22  
Support your elbow while welding. One trick I heard somewhere that works for me - in welding you basically guide the puddle of melted metal, that's what you need to focus on.

But nice rig like the one you have will make the learning curve very steep and you will be a pro in no time.
 

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