Welding on your welder

   / Welding on your welder #1  

woodlandfarms

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OK, This is such a good idea I think it may end terribly bad. I have an old Tombstone welder. I wanted to make a cart for it. Saw online you can buy wheels and a handle, looked at my scrap pile and realized why bother, I have it in scrap if I were to just weld the handles on....

So, can you weld on your welder while it is welding? (say that three times fast).
 
   / Welding on your welder #2  
good question. however, I am not familar with your model. I do know that with mine the hobart exwelder has a skin that can be removed in mins with a hand drill and bit. Can you remove the skin where you want to weld off ? might be easier to do it this way - just saying..
 
   / Welding on your welder #3  
I'd weld up the cart and set the welder on it. Probably make the cart larger so you have room to store extra rods, gloves, helmet etc.
 
   / Welding on your welder
  • Thread Starter
#4  
Sorry, this is it...

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I have not looked at it closely yet, it was more a welding theory and doing something stupid question.

I ask because if I pull it apart to weld I expose the wires to my ignorance and possible electrocution, If I leave it closed, do I create a loop or worse?

Maybe I will just go by the cart adapter...
 
   / Welding on your welder #5  
My tombstone has exactly what you want to do on it. The previous owner welded a handle and axle mounts on it.

Did a sturdy job but he got a little "overenthusiastic" on a weld and melted a hole in the top. I will try and fix it if I ever get MIG - No way I am skilled enough with AC stick to do anything but make the hole larger ;-)


As a practical matter, I find it somewhat cumbersome to maneuver. I think a 4 wheeled cart would be easier to use.
 
   / Welding on your welder #6  
Mine still had the shipping wood attached to the bottom and I just screwed swivel wheels to the wood. Works perfectly fine.

If you get those elcheapo chincom wheels, they may snap off on you and you'll wish they were just screwed on so you can replace the ones that break.
 
   / Welding on your welder #7  
I made a cart for mine, using a couple of larger wheels and a couple of casters. If there is something too big for the casters to roll over I put my foot on the back axle and tilt it back. I eventually turned the toolbox around and mounted it further out, so it now opens back towards the welder (made it easier to see what you were reaching for) and the 2" or so gap makes it easier to wind the leads around the unit.

I use the little angle iron vise on top just about every time I go to use it...
 

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   / Welding on your welder #8  
I made one similar to Glyford's. BTW, I like your handy angle iron vise. I took an old 2 x 4 foot "four wheeler" dolly and made mine. Cut it down to fit the little tombstone welder. I don't have a pic but it is the same principle as Glyford's.
 
   / Welding on your welder #9  
I mounted mine to an old BBQ frame....
it allows a work top etc...
welder-may21.jpg


John
 
   / Welding on your welder #10  
Did a sturdy job but he got a little "overenthusiastic" on a weld and melted a hole in the top. I will try and fix it if I ever get MIG - No way I am skilled enough with AC stick to do anything but make the hole larger ;-)

I'm no pro, but the hole can be fixed. Run low heat and 3/32" rod. Run a bead around the perimeter of the hole, doing so in short bursts. Once you get that first bead done, clean off the slag and keep working around. Trick is to learn when to stop before you get the work you have done too hot. Grind it smooth, fix the defects, and paint!

Another trick is to use a second rod. Strike the arc with the the rod and feed the second rod in with your free hand. A lot like brazing. I'e used this method to repair rust holes in my old 48" deck for the JD140.

"MIG? We don't need no steengking MIG!"

E
 

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