I took apart the light cluster and cleaned it up... I by-passed the wiring harness with a new wire and the same thing continues to happen. I will get an ohm meter and follow Winston advice above, or I may just ditch the warning light gizmo's and put in gauges.
Looks like you are certain the cluster is good. Running the separate wire from the sending unit was a good idea, but I don't think that you bypassed the entire wiring harness, just the leg between the bulb and ground (the sending unit grounds to complete the circuit and energize the bulb). You may indeed have an intermittent wiring fault from the battery to the bulb. It is much less likely, though, becuase problems between the voltage supply and the bulb (both a short and an open) always prevent the bulb from lighting (keeps it off). Only problems between the bulb and the sending unit can turn the bulb on (short). You might check on that, but if you completely replaced the path from bulb to sending unit, that was probably the only wiring test you needed for your symptoms, as long as you *removed* the existing wiring harness between the bulb and the sender.
So it may be the sending unit. But didn't you say it was new? I trust what Winston says

)), but be careful using an ohm meter to test while experiencing the problem. Remember to turn the key OFF if you measure anything OTHER than the sending unit to ground. Measuring resistance with voltage on the leads can damage the meter. At the very least, it will give you false readings becuase the meter applies it's own voltage to test for resistance. Also, Winston's instructions didn't seem clear to me. (it's probably me

)
So to be clear:
If you expect the sending unit to be turning the light ON, reading ohms between it and ground should be zero (or a very low number).
If you expect the sending unit to be keeping the light OFF, reading ohms between it and ground should be infinite (or a very high number).
If that's what you get, look for the problem somewhere else.
Anything else indicates a malfunctioning sending unit.
Good luck troubleshooting, or in installing the new gauge. :laughing: