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  1. #41
    Gold Member
    Join Date
    Jan 2011
    Posts
    322
    Location
    Queensland Australia
    Tractor
    Kioti DS4510HS , Kubota B7100

    Default Re: dk45s injector pump problems at 500 hrs

    Quote Originally Posted by sherrym View Post
    When you say recent batch of solenoids does that mean tractors manufactured in 2006? Did he say what range of years/models this involved.

    thanks
    Well my tractor was manufactured in 2010 and I purchased it in March 2011. Can't say how long the replacement solenoids, that were also faulty, were sitting in storage. Also not sure what models might have had these faulty solenoids. Seems like your solenoid setup with the plastic guide differs from mine so get the good advice on removing the solenoid. All the best.

  2. #42
    Veteran Member ritcheyvs's Avatar
    Join Date
    Nov 2011
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    1,324
    Location
    Kittrell, NC
    Tractor
    Kioti DK45S

    Default Re: dk45s injector pump problems at 500 hrs

    Murphy: Does your 35-45 manual indicate which model years or serial numbers are covered?
    Scott: Kioti DK45S, KL451 loader, Phoenix M72S mower, Deere BB5072 Box Scraper, Fit Rite Hydro Top & Side Links; DIY Kioti knowledge site (in work): http://kioti.dyndns.org/

  3. #43
    Bronze Member
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    Jun 2012
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    61
    Location
    weston,wv
    Tractor
    kioti dk45s

    Default Re: dk45s injector pump problems at 500 hrs

    Quote Originally Posted by murphy1244 View Post
    I got mine from my dealer, what do you want to know?
    could you look up stop solenoid (SS) removal for the dk45s and see what it says if anything about the SS plastic guide oranything about removal of the manual stop lever before remove SS .

    thanks much appreciated

  4. #44
    Bronze Member
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    Jun 2012
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    61
    Location
    weston,wv
    Tractor
    kioti dk45s

    Default Re: dk45s injector pump problems at 500 hrs

    Quote Originally Posted by ritcheyvs View Post
    I take that back. In the OEM parts pages, applicable serial numbers are indicated in parenthesis.
    i can only hope there is a correct manual for our tractors.
    so parts oem number EC44-00209- would indicate 2005 models and up with serial #C44 -00000 to C44-00209? Correct or no?

  5. #45
    Veteran Member ritcheyvs's Avatar
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    Nov 2011
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    1,324
    Location
    Kittrell, NC
    Tractor
    Kioti DK45S

    Default Re: dk45s injector pump problems at 500 hrs

    Quote Originally Posted by sherrym View Post
    i can only hope there is a correct manual for our tractors.
    so parts oem number EC44-00209- would indicate 2005 models and up with serial #C44 -00000 to C44-00209? Correct or no?
    According to section 1.2 of the EX manual, The first character is the year built (0-3 for 2000-2003, D,E,F for 2004, 2005, 2006, etc.), the next three characters are the model number, and the rest is the serial number. In your example that would be a 2005 model C44, sequence number 00209. Mine is FC44xxxxx.
    Scott: Kioti DK45S, KL451 loader, Phoenix M72S mower, Deere BB5072 Box Scraper, Fit Rite Hydro Top & Side Links; DIY Kioti knowledge site (in work): http://kioti.dyndns.org/

  6. #46
    Veteran Member ritcheyvs's Avatar
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    Nov 2011
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    1,324
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    Kittrell, NC
    Tractor
    Kioti DK45S

    Default Re: dk45s injector pump problems at 500 hrs

    Quote Originally Posted by grsthegreat View Post
    the IP replacement i helped with on that DK45 .... the IP we removed is made by Bosch.. the replacement was made by Bosch
    Well, those MBZ cars/IPs are now 20-35 years old. I've read about quality problems with recent Bosch injectors. I hear that much of their stuff gets subbed to low bidders in Asia these days. I guess the mighty Robert Bosch ain't what it was. But at one time they knew how to make bullet-proof diesel IPs.
    Scott: Kioti DK45S, KL451 loader, Phoenix M72S mower, Deere BB5072 Box Scraper, Fit Rite Hydro Top & Side Links; DIY Kioti knowledge site (in work): http://kioti.dyndns.org/

  7. #47
    Epic Contributor murphy1244's Avatar
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    Nov 2011
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    20,193
    Location
    Ohio
    Tractor
    Kioti DK-40, MF-135, Ventrac 4500Y

    Default Re: dk45s injector pump problems at 500 hrs

    Quote Originally Posted by ritcheyvs View Post
    Murphy: Does your 35-45 manual indicate which model years or serial numbers are covered?
    The book was printed in 08
    Murph

  8. #48
    Epic Contributor murphy1244's Avatar
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    Location
    Ohio
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    Kioti DK-40, MF-135, Ventrac 4500Y

    Default Re: dk45s injector pump problems at 500 hrs

    Quote Originally Posted by sherrym View Post
    could you look up stop solenoid (SS) removal for the dk45s and see what it says if anything about the SS plastic guide oranything about removal of the manual stop lever before remove SS .

    thanks much appreciated
    step 1, Remove The idle adjusting bolt, fuel injection pump,and oil filter flange.

    step 2, Remove the manual stoplever cover.

    step 3, Remove the stop solenoid. Becarefull not to drop the stop solenoid guide.

    step 4, Remove the governor spring using a hook after removing throttle cover.

    The governor spring can also beremoved by dis engaging it from the fork lever and then removing it engaged with the throttle lever.

    Hope this helps.
    Murph

  9. #49
    Bronze Member
    Join Date
    Jun 2012
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    61
    Location
    weston,wv
    Tractor
    kioti dk45s

    Default Re: dk45s injector pump problems at 500 hrs

    Quote Originally Posted by ritcheyvs View Post
    According to section 1.2 of the EX manual, The first character is the year built (0-3 for 2000-2003, D,E,F for 2004, 2005, 2006, etc.), the next three characters are the model number, and the rest is the serial number. In your example that would be a 2005 model C44, sequence number 00209. Mine is FC44xxxxx.
    thanks scott,
    mine is FC44xxxxx also so it does appear we have the same model of tractor
    Will have to wait to later today to do anything have people coming for hay so will be busy until later.
    thanks

  10. #50
    Veteran Member ritcheyvs's Avatar
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    Kittrell, NC
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    Kioti DK45S

    Default Re: dk45s injector pump problems at 500 hrs

    Quote Originally Posted by murphy1244 View Post
    The book was printed in 08
    Thanks. That's must be the manual for our 2006 DK45S tractors. The DK 35-50 manual on the Australian site is dated 2003. My paper DK45S manual and the DK451 manual on the Australian site are both dated Nov 2004. So now I just need to find the right paper manual. Any recommendations on how? Maybe I should/can call MIE or LaVoie?
    Last edited by ritcheyvs; 07-14-2012 at 04:21 PM.
    Scott: Kioti DK45S, KL451 loader, Phoenix M72S mower, Deere BB5072 Box Scraper, Fit Rite Hydro Top & Side Links; DIY Kioti knowledge site (in work): http://kioti.dyndns.org/

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