Replacing the Hydraulic Cover Lift rear Boot (part 4)
Now it's time to reassemble the rear draft spring assembly. The control head has two pressed in bushings that need to be inserted that was salvaged from the old spring head. This is basically done in reserve as they where removed by heating the head and either pressing them back in or pounding them as I did. I used a 1 1/4 1/2" drive socket that was perfect as a spacer. I put the link rocker and the spring head together and applied heat. Then pounding each bushing in. One is slotted and that end is where the clevis goes which holds the pin.
Basically there are just a few parts to the draft spring assembly. You have the plunger rod, Seat cup for the spring, Spring, Spring Retainer Nut, Head that screws into the plunger rod, and the dust cup.
When puting this back inside, first drop the draft control in the down position. This allows a small pin inside the spring housing to drop inside the housing allowing the plunger seat to drop all the way in.
One thing I noticed was the new spring seat diameter across was too big. I compared against my old one and ground it down and kept test fitting untill it slid in without forcing.
I mounted the plunger on the seat and then put the spring on and slid it in. The manual says it can be adjusted two ways either with the screwdriver slot of the retainer ring. I chose the first which I think was the easiest. I oiled up all the threads really well on the plunger and retainer. I also gave the plunger a good coat and the entire retainer a coatt of oil. Next I screwed on the retainer ring (the one I beat the old one off in the beginning). Your suppose to use a special spanner while tightening this but it can be done with a screwdriver a mallot and chasing it around untill the spring barely rattles inside.
Next is installing the spring head. This is the part you see on the outside ( the one I couldn't get loose and had to cut the plunger in two in earlier pictures)
I installed the rubber boot (more oil on the boot) positioned it to screw onto the plunger I use a long screwdriver down the center hole and screwed the plunger onto the head. I pulled it in untill the head barely rattled. Next after I pushed the rubber boot in place I put the allen set screw back in which locked the retainer from unscrewing.
Now all that's left is inserting the 9mm allen bolts back in one both sides that locks the saddle to the spring head. Pictures to follow.
View attachment 288334 View attachment 288335 View attachment 288336 View attachment 288337 View attachment 288338 View attachment 288339 View attachment 288340 View attachment 288341View attachment 288342 View attachment 288343 View attachment 288344 View attachment 288345 View attachment 288346 View attachment 288347 View attachment 288348 View attachment 288349 View attachment 288350 View attachment 288351 View attachment 288352 View attachment 288353
I got one of the fenders on to check fitment. Perfect fit. :thumbsup:
View attachment 288354