Bolens G154 / Iseki tx1300f

   / Bolens G154 / Iseki tx1300f
  • Thread Starter
#131  
This is the rest of the story from Wednesday when I first put
the two halves together. After I checked all the bell housing
to engine block bolts I removed The beam from my A frame
and proceeded to fold up the ladders and put away
anything no longer needed. I was plotting the assembly order
and I decided to check the clearance between
the throw out bearing and the fingers on the pressure plate.
Well there was none and its is suppose to be around .020 hummm.
I backed the adjustment rod out to the end of the threads
and still no clearance. And now the spring towers on the pressure plate were hitting the clutch linkage inside the bell housing
when I turned the engine over by hand.
Dang it! Its around 9:00 pm Wednesday night so I've had enough.
I go in the house take a shower and find something for dinner.
Now I hear the tractor out in the garage mocking me so I go back out, put the A frame back together and split the darn
thing in half again. Then back in the house and go to bed.
My alarm goes off at 4:00 AM.
Thursday I look at the parts manual to see what
all is in the bell housing that is part of the throw out bearing
and linkage or the arm which they call the yoke.
They list a shim that goes between the mount for the yoke
and the bell housing. If I could move that assembly
back in the bell housing It would help with the clearance.
So when does a shim become a spacer?
That shim someone put in there was home made
and 7/16" thick! Where I come from that it is a spacer.
I made a new "shim" that was 1/4" thick and put it in
and assembled yoke back on the bell housing. That helped but not enough. I made another shim out of 1/8" thick steel and put that
in where it goes and re assemble the yoke assembly and checked the dimension and now its at 3.75 which is what its suppose to be. I don't know why someone made that spacer so thick but that threw everything out. They adjusted the fingers on the pressure plate to get clearance between the bearing and the pressure plate fingers but that threw them out of tolerance to the point where the pressure plate fingers were almost hitting the clutch disk when clutch pedal was pushed in. Now I preceded to put the two halves back together and while I was trying to get front drive shaft into
the universal joint yoke I see that it moves out
from diff housing when I turn it clockwise
and pulls back in when I turn it counter clockwise.
Now I'm thinking the bearings are bad on the front pinion gear.
I cleaned all of the grease out from around the pinion shaft.
Note! that grease is from the factory and it helps
protect the seal on the pinion shaft from dirt and water
or whatever else could get in there. Now I can see better
and realized that the splined u joint yoke is just sliding
back and forth on the splined pinion shaft.
They didn't put in the roll pin! It was just coincidental
that the yoke was moving in or out relative to rotation.
Just an FYI I pressed the roll pin in while I had the
tractor split apart because I though it would be easier,
but with pin in I couldn't slide the yoke on pinion shaft
while putting the two halves back together and that made
it harder to get everything lined up.
And after I had everything in place with the bolts
in the bell housing I realized I could have put roll pin
in after assembling the two halves and without the pin in
it would have been easier to get drive shaft into yoke
and line up the input shaft to the clutch disk
all at the same time. Lesson learned.
At this point I loosened the bolts in the bell housing
just enough to split tractor and put the 3 bond sealer
in between the two halves as per the factory manual.
I just wanted to share with anyone some of problems
I'm having thanks to someone else's rig job.
Also if you are ever trying to fix a problem
and your efforts aren't working, check if you can
to see if someone else's lack of knowledge or quick
fix methods are part of the problem.
 

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   / Bolens G154 / Iseki tx1300f #132  
I can understand your pain. It's becoming clearer to me why people just buy new stuff and be happy (although they may have a little thinner wallet afterwards). Everytime I get into a project, I always try to consider "what my time is worth" and it seems like it isn't worth doing the project at all from that prespective - at least I wouldn't pay myself to work on tractors what I get paid at work as I certainly couldn't afford to anyway.

A lot of the problem I have with this stuff is I'm hopeful it won't take as much work as it actually does and it almost always surpasses any estimates of time and money I can dream up initially. Even today, I'm going to probably pick up a loader for one of my tractors that is used and came off another tractor different than mine. I have really no idea what it will take to adapt it, but if history is any guide (and it usually is) I'll be in for some punishment along the way. In the end the work, time, and frustration fade and it doesn't seem so bad and back I'll go for more.

At any rate, you're doing a great job and it looks like you're close to finishing up. I hope you've seen all the issues (and there were more than I thought could be possible) and the rest is smooth sailing. I'm looking forward to hearing the final product works as it should. Good luck and thanks for sharing this with everybody.
 
   / Bolens G154 / Iseki tx1300f
  • Thread Starter
#133  
I was able to spend some time on the Bolens today.
I checked the front differential and both gear cases
and the gear oil looks good. After I finished checking
the gear oil I cleaned and scraped the front axle.
I then did some wire brushing and sanding to
get the under side of the front frame ready for paint.
I sanded the front axle just to scuff up what was left
of the old paint. I wiped it all down with lacquer thinner
and then sprayed on the primer. Later in the day
I was able to spray on several coats of semi gloss black
and after that was dry I started some assembly.
Here are a few pictures.
 

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   / Bolens G154 / Iseki tx1300f #134  
This is the rest of the story from Wednesday when I first put
the two halves together...........
.

Wow, I would have thought your machine was a prototype with all the problems you have ran into. Nice job staying with it. Too bad you can't meet the guy that worked on it before you, he could use a good 2x4 over the head.
 
   / Bolens G154 / Iseki tx1300f #135  
What a cool thread. kudos to the author and mechanic. It looks to be stellar work.
 
   / Bolens G154 / Iseki tx1300f #136  
What a cool thread. kudos to the author and mechanic. It looks to be stellar work.

I agree fxrx55 has done a super job. I hope he gets a "free" Massey that needs work next.
 
   / Bolens G154 / Iseki tx1300f
  • Thread Starter
#137  
Did a little more assembly to tractor.
I got the new hydraulic fluid screen and installed
it along with the hydraulic lines. Also put
the rest of the front end together and installed
front tires. I used a small air cylinder to pump
hydraulic oil into the hydraulic lines and also
filled the pump with oil. I don't want
hydraulic pump running dry waiting for
lines to fill at first start up. Here are a
few pictures.
 

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   / Bolens G154 / Iseki tx1300f
  • Thread Starter
#138  
It lives!
 

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   / Bolens G154 / Iseki tx1300f #139  
Congratulations! :drink:
 
   / Bolens G154 / Iseki tx1300f #140  
Good job!
 
 
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