Our House

   / Our House #1  

miramadar

Gold Member
Joined
Apr 18, 2009
Messages
270
Location
Eastern Kentucky
Tractor
Kioti CK27
We started building our house back in November. I figured I'd document the our process here for your enjoyment (with pics, of course).

It actually all start back in July of '08. We were on the cusp of starting our new house. But we were having "issues" with our bank with delayed the process. My father-in-law and I got to talking about the house we were going to build. We had planned on building something as small and as cheap as we could. My father-in-law, who lives about 20 minutes away from us, had just purchased a Hudson band saw mill back in the spring and I think he was itching to really try it out. He knew of some property bordering his that a coal company had leased to strip mine. They were sub-leasing the timber rights to a logging company who was pretty much clear cutting the whole piece...but they weren't taking any of the hemlock pines. He knew of a number of huge hemlock trees back there as he hunted that land since he was a boy. He suggested that I purchase some of the hemlocks as the timber company was selling them for $40 per 1000 board feet. I agreed and we set off on July 4.

It was quite an ordeal as I had never done any logging before. My father-in-law owns a small dozer that we used to pull the felled trees out of the woods, which was about a mile away from the saw mill. I learned a lot that summer and although it was VERY HARD work, I wouldn't trade that experience for anything.

Well, we got the wood cut and the lumber sawed by September. By that time, the recession was starting to really set in...gas was nearly $5 a gallon, the price of everything was outrageous. So, my wife and I decided to hold off until the following spring to start building to see what the stock market and the American economy was going to do. We broke ground on Feb. 7, 2009, but our bank was really dragging their feet getting our loan processed. It was very frustrating as we were ready to get going. But everything happens for a reason. We ended up going with a different lending company at a much better rate and ended up finding a builder we really liked. But he couldn't start until September. But during that time, we got the loan approved and worked on getting the plumbing roughed in and the basement poured. Our primary builder doesn't do masonry, so we had to find someone else to lay all the block.

So, you're up to speed on the process. I'll post some pics in a minute.
 
   / Our House #2  
Sounds exciting. How big will the house be?

Eddie
 
   / Our House
  • Thread Starter
#3  
July 4, 2008...ready to hit the woods and cut some trees.
 

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#4  
Sounds exciting. How big will the house be?

Eddie
Today 08:40 PM

About 1800sqft per floor. One floor w/ a full basement.
 
   / Our House #5  
Congratulations on your house start Andy and to your FIL for scoring that very reasonable hemlock! Looking forward to watching your home grow.
Dave.
 
   / Our House
  • Thread Starter
#6  
The sawmill operation.

Our process was to bring the usable portion of the tree out of the woods once the limbs were removed (and hemlock has A LOT of limbs!). At the lumber yard, we'd cut the logs to the estimated length of the boards we wanted. We'd peel the bark off with crowbars and wash the logs with a pressure washer. Then we'd put them on the mill.
 

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#7  
The finished product...stacked and stickered. That's just some of it...
 

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#8  
Some more shots of the lumber yard and mill. I'm pretty proud of what we accomplished. And to think that I was going to let someone else do all this and just buy the materials...;)
 

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#9  
After about six months of waiting, we finally broke ground in February of '09.
 

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#10  
During last summer, while trying to figure out how to get financing for the house, I passed some of the time cleaning up the house seat with my new tractor (FUN!!). At one point, you could have played a tennis match on the house seat it was so smooth! :thumbsup:
 

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#11  
In October of '09, we finally started digging the footers...
 

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#12  
Next, the plumbers stubbed in the plumbing...
 

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#13  
Spreading gravel to prepare for the concrete pour...
 

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#14  
The gravel was spread and levelled, with plastic laid down as a water barrier. We put a copy of the Holy Bible in one of the footings.
 

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   / Our House #15  
We built my first cabin out of rough cut green hemlock every time we set a nail you got squirted by sap (pre airnailer days) all my friends said it would twist and warp as it dried but it never moved and inch.
The only pain was all the sheathing was random with full 1" so marrying all that together took some time but it was a good solid cabin.

tom
 
   / Our House #16  
Welcome to an exciting adventure - enjoy the trip.

David
 
   / Our House
  • Thread Starter
#17  
We built my first cabin out of rough cut green hemlock every time we set a nail you got squirted by sap (pre airnailer days) all my friends said it would twist and warp as it dried but it never moved and inch.

From what I've heard, you can hang hemlock green with no problems at all. Just need to wax the end grain to keep it from checking badly.

One of the fortunate by-products of our milling process is that I ended up with a lot of 1" boards that I'm going to use for siding. We plan on doing board & batten. We have different widths, ranging from about 7" up to about 10". But since the wood will be hung vertically, this shouldn't be a big problem. We plan on using the 7" boards on the gable ends in a horizontal lap siding pattern. The boards have been drying outside since Sept. '08. I covered them with roll roofing to protect from sun and rain. Some of the ends, which were exposed to the sun, had weathered gray in color. But we ran some of the boards through a planer and they look absolutely beautiful. I can't wait to hang the siding.

I'll post more pics of the process later today hopefully.
 
   / Our House #18  
looks like things are going right along. I also have a hudson mill, an oscar 28, that I've used to build our house{2000sq} garage sheds and structures for others. Hemlock can be a tough tree to mill with all of the knots. It can be very heavy compared to others also, seems to really hold onto the water. I had one last year that when we cut into it it was like someone had a garden hose running. It is also a very pretty board when done. You can use green lumber for frame work, infact some prefer it. If it is going to be around windows doors etc... though I'd make sure it was dried.
 

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   / Our House #19  
Andy, Looking forward to the progress of your project. I like and can appreciate how you guys got started. I feel your (as well as your spouses) patience will be rewarded as you go along.
 
   / Our House
  • Thread Starter
#20  
looks like things are going right along. I also have a hudson mill, an oscar 28, that I've used to build our house{2000sq} garage sheds and structures for others.

You have a good-looking set up. I like how you've to it raised off the ground. My father-in-law set 6x6 treated posts in the ground (bedrock sandstone) and attached the rails to it. It works pretty well, but we noticed that when it rains a lot the tracks can get out of plumb just a little and the boards will be slightly thicker on one end than the other. We figured that the wood was absorbing water and swelling.

Here's a funny story...one Saturday we went into the woods and cut down an absolutely enormous hemlock. It was every bit 3' in diameter at the base. We worked all day on that tree, cutting it down and limbing it. It was on a very steep incline on the mountainside so we had to take our time and be careful. Anyway, we finally hauled it out of the woods to the mill. We got the bark off of it and put the first (thickest) part on the mill. That was a chore in itself!. We were very anxious to see just how much lumber we could get out of it. Well, we started sawing it and noticed that the wood was very soft. It was like styrofoam. I could embed a hammer a good 6" into the wood. We thought it might clear up, so we continued to cut. It never did clear up. We inspected the rest of the tree and found the same thing...the wood was like styrofoam. We wasted the entire day on that log.
 

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