Question. If a cyl piston seal never goes past the port opening, is it possible for an air bubble to be trapped at the ends of a cyl, especially with the ports mounted down?
No cylinder is designed so piston seal can go past the port opening!!
I have never ever had to bleed a cylinder, no matter how it is mounted....
All connections in a hydraulic system are designed to seal for hydraulic fluid.
Air is a GAS, and no hydraulic flange seal or even o-ring seal will hold back GAS at max hydraulic system pressure.
If cylinder is vertically mounted ROD DOWN, yes it is possible for a a FEW cc to get trapped for a while, but that wont show as a total loss of motion on a normal cylinder...
Cylinder mounted ROD UP, always bleeds air easily by the piston and gland seals
Horizontally is probably the most critical position, will trap some smaller amount of air if work ports on cylinder are positioned down...
trapped air can never "lock up" a cylinder, only slowdown the response of the cylinder, till air is pushed out of the system.....
Under high pressure air will compress to almost zero volume, and decompress when pressure is reduced...