Adding 220v welding circuit to the shop/garage

   / Adding 220v welding circuit to the shop/garage #11  
The breaker at the house that feeds the shop is a 2 pole type MP-T 120/240v.
We followed the NEC wire size code-the house panel is about 75 feet from the shop sub panel and is in an underground conduit.

Obviously its a 220v breaker:confused2: But how many amps is it???

And the second part of the statement implys that YOU ran the wire to the shop???

What guage did you use? How many amps did you size it for?
 
   / Adding 220v welding circuit to the shop/garage #12  
MP-T 120/240v
... But what size ??? 60 70 80 90 100.. It should be stamped on the handle..??
 
   / Adding 220v welding circuit to the shop/garage #13  
As most stated, I'd mount it indoors (out of the weather) and use a hefty extension cord to put the welder close to your work. I've seen "welding extension cords" at our local Fleet Farm stores - just a heavy 8ga cord with the common plugs already on them. Or you can make your own. Sounds like you have plenty of space in your subpanel. The real question is not if the subpanel can handle it but if the breaker and wire feeding it from the main panel are large enough. Breakers always have the amp rating stamped on the switch handle. That's the number you need to post here.
 
   / Adding 220v welding circuit to the shop/garage
  • Thread Starter
#14  
Obviously its a 220v breaker:confused2: But how many amps is it???

And the second part of the statement implys that YOU ran the wire to the shop???

What guage did you use? How many amps did you size it for?

Perhaps all of this is obvious to you-I'm here asking the questions because it isn't obvious to me. On each of the two interlinked toggle levers is stamped 100 amps.

I did not run the wire to the shop-my liscensed electrician did. I double checked his calculations as I was the one who dug the trench, measured the run including the ups and downs in the conduit. I'll climb under the house tomorrow and read the wire spec. Slow down on me-O.K.?
 
   / Adding 220v welding circuit to the shop/garage #15  
If you have 100A to the shop and the wire is sized accordingly, you'll have no trouble adding a welder out there.
 
   / Adding 220v welding circuit to the shop/garage #16  
Yep, you'll be fine. You can verify the wire if you like, but given that an electrician that you hired did it, and you appear satisfied with his work, you should be just fine. Heck, I'm running a 50A welder circuit on a 60A subpanel right now with no issue. I'm guessing he used 4ga or possibly 2 ga Cu for that distance.
 
   / Adding 220v welding circuit to the shop/garage #17  
100 amp 240v sub-panel, you can use a 50 amp breaker for the welder in the sub-panel. Put the receptacle just inside the door and do all of your welding and grinding outside the shop.

It would be better to do your welding in the cold, than to burn your shop down. If the shop burns not only will you be doing all of your work in the cold, you will have almost no tools to work with.

What is the most cost effective design for building a small welding shop, say 24x 30?
 
   / Adding 220v welding circuit to the shop/garage #18  
check the panel that feeds the shop panel. Make sure there's a 100 amp, 2 pole breaker on that panel also. Just cause the panel label says 100 amp doesn't mean its actually fed with a 100 amp circuit. Ive seen 100 amp panels with 100 amp main breakers fed off of a main panel with a 50 amp breaker and #6 alum wire.

at the least you should have 2 aluminum feeders running from shop to main panel. I doubt they wired it with copper wire due to the costs involved. almost everyone uses aluminum feeders for the sub-panels these days. as long as the ends are lugged down tight, alum is a fine conductor. The powerlines in the street are aluminum. If they are alum it will be stamped 2XHHW or some such.

if both have 100 amp breakers you should be fine. agree that most stick welders use 50 amp, 240

most large migs will also work on this circuit. Some smaller migs only need 30 amp, 240 volt or even110 volt.

im an electrical contractor..been doing this a long time. I agree also with the outlet indoors and a longer extension cord, but that depends on how far the shop panel is from the door.

As far as doing all the welding outdoors goes, ive wired alot of welding shops in my life, and they all weld indoors in the warm air. Just make a welding bench that can be moved towards the center, away from the walls. BUY GOOD FIRE EXTINGUISHERS

I have a portable outside air device that feeds outside air to a face mask. I use this when plasma cutting, welding or painting in the shop. They only cost 100-150 bucks, feed off of a 50 foot long garden type hose, and add alot of safety to breathing fumes.
 
   / Adding 220v welding circuit to the shop/garage #19  
check the panel that feeds the shop panel. Make sure there's a 100 amp, 2 pole breaker on that panel also.

I believe that was what he said, but it could be interpreted 2 ways, so the OP should confirm what he meant to be clear.
 
   / Adding 220v welding circuit to the shop/garage
  • Thread Starter
#20  
I believe that was what he said, but it could be interpreted 2 ways, so the OP should confirm what he meant to be clear.
Here is a photo of the main panel and the shop breakers.
I do remember the wire to the subpanel being copper.
 

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