Just found this thread and read all 5 pages of it....whew
All politics aside, I work for a technology company that employs a few battery experts. Here are a few of their thoughts (and mine).
Main reason it is expensive = R&D, plus it has two engines (electric and gas). Gm felt since it was for America, that consumers would demand a gas backup so they could go on a trip and not have to worry about charging.
Would the battery experts buy one? 1 said he would stay away from it, 1 said he would love to if it was more affordable, 1 says he's neutral.
They agree, that if you drive the car within it's parameters, it
might eventually save about 1/2 its cost if you drive it 200,000 miles, 20 miles at a time.
I believe that Gm misrepresented the REAL WORLD distance you can drive on the batteries. I remember initially they were hoping for 60 miles. The reporter on Fox got around 23 (I think) before it switched to gas. This is lousy.
Eric Test Drives Chevy Volt- 'The Five' Gives Their Take on the Electric Car - Chevy Volt - Fox Nation
I also don't like the taxpayers paying $7500 in subsidies on each one.
Here's another way I think of it. Compare it to geothermal HVAC or solar panels. If you can afford to get in the game with the high upfront costs, it can help save you money from there after. These are comparable subsidized energy saving tax breaks available to consumers.
Have any of you taken advantage of or actually done any home improvement contracting that has/had the tax rebates? I'm referring to the improved insulation and window replacement type rebates. I consider this to be simular to the hybrid rebates on a smaller scale.
So the Volt is not for everyone, but for some with high incomes, it just might be their version of a geothermal system.
1 more thing...I just wanted to get my 2 cents in and post before the thread gets locked.

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