Almost everything that I came across was based on a timing circuit in terms of *when* they would apply braking force and a pendulum or other item to detect momentum change of the tow vehicle to determine *how much* force was applied.
What was your "in 90% of the issues" comment geared toward? I don't follow where that was headed.
go hit a store.. look on the shelves.. the common brake controllers you see for sale at 120$ and down are timed. go from 100 up to about 250$ and you get some timing and pendulum.. and from there you can get the hyd units.. etc.
what do 'most' people buy? the cheaper units. how do I know this? because that's what stores stock. they stock what sells.
if you see 3 cheap controllers and 1 mid grade and no expensive ones.. that tells you that store is selling mostly cheap controllers becuase that's what people will buy.
if that's what's being bought.. that's what's being used.
easy to bellcurve this one without doing too much brain work.....
the local trailer place that I got my horse trailer and my GN from also does controller instalations and wiring. the most common controller they sell is a sub 100$ ( in fact.. if you get it installed it is 100$ exactly.. labor and pigtail and all ).. drawtight activator II. past that the tsc and a-zone are selling hoppy units.. i see walmart switched to a differnt type than hoppy.. or looks different.. smaller.. might be polack or just repackaged. it's sub 100$ as well.
timed controllers are cheap and in most ( 'bell curve' ) towing situations.. they work. IE.. joe schmoe has a trailer with brakes he hauls firewood home or his lawnmower tot he shop.. or some garbage cans tot he dump, or his yard sale find items home. the 'average ( bellcurve again ).. user is going to be within the law and fine operating a cheap controller.
now.. hit the top end.. push the limits.. big trailers.. large loads.. bad driving conditions.. you start pushing the average out of the envelope and you start to see issues. issues that might be handled better by a better controller.
think of this.
mr joe schmoe hauls his trailer 1 hr a month taking the trash tot he dump.. small 1 axle trailer.. low load, in his f150. even if someone pulls out in front of him.. chances are his truck brakes alone are enough to stop his 3100# trailer.
lets up that.. bob jones across the street is on the road 5 days a week pulling a 14k or 20k gn. for his cattle farm and mowign business. he see's lots of road time.. lets say.. 20+ hours a week. with his 80 hours of road time.. vs joe's 1 hr.. he's how many more times likely to see a road hazard???? easy math here.
now.. also.. with that large trailer loaded heavy... he can benefit from a more sophisticated brake controller.
joe doesn't need a 350$ maxxibrake hyd brake hookup to pull his trash can hauler to the dump 5 mintes down the road.. he simply won't see any tangible benifits from the extra 250+$ of controller... he hits his brakes and his trialer applies them.... BoB, pulling a 35' gn loaded with 2 100hp tractors.. or a stock trailer full of hamburger DOES likely want a smarter controller, and CAN benefit from it.
i'd wager there are more 'joe' than 'bob' ont he road. at least in my area anyway. looking at what goes past my window.. it's a plethora of small trailers.. occasional big non commercial rigs. a few commercial rigs that would be illegal no matter what controller was on them ( probably no brakes or lamps hooked up anyway ).. and then the semi tractor trailers.
i don't live in farm community.. OR a big city... i'm in between with small city with outlieing farm areas.... if I lived a bit more rural.. i'd likely see more large 'homeowner / estate rigs that would liekly benefit from at least a medium grade controller ).
i can tell you this observation:
f250 diesel hoppy 35$ controller.. timed
f350 diesel drawtight ?65$ controller.. timed
f450 diesel, prodigy ?100+$ controller.. pendulum ( air bag suspension )
when hauling a 7k trailer with brakes on any of the 3.. i get EXACTLY the same performance out of the 3 different controllers.
when hauling my 14k GN with the 350 and the 450, the biggest difference i notice is the ride with the air bag suspension is nicer. having made panic stops with both the 350 and 450, i do notice the advanced features of the better controller.. however if the basic one got me stopped too... obviously if i was on the road more.. for the heck of it i'd want the better controller.
for in state and local stuff and day trips... both work fine... ( bell curve / most )
