I can't believe people think burning green wood is a good idea! :grumpy:
Burning green wood is a great idea. In wood boilers the best way to feed them is with a mix of seasoned and green wood. That way you get long burn times. If you load the boiler with only seasoned wood, you might not get a 12 hour burn.
I personally only burn wood that has not been seasoned. I also try not to split anything other than the rounds that are two big to lift into the boiler. I easily get 12 hour burn times.
I want to do as little work as possible with my wood. One thing a lot of people don't think about is that how they install their boiler makes a HUGE difference. I just have to shake my head at people who install a boiler and then go cheap on the underground lines and then they comment about how much wood they go through and that the snow melts where their lines run between the boiler and the house. Duh! They probably go through a third more wood than I do because they give up so many BTUs to heating the frozen ground.
Next...people will run long runs using 1" pex and then plumb everything inside their house in series. They can't push enough water through 1" pex on a long run. So they have BTUs they can't use. Then by running stuff in series, say your furnace followed by a HX for the hot water, you reduce the line size to about 3/4" in the HX for the furnace and then with the low water flow to the HX for the hot water heater it can't draw the BTUs it needs.
I ran a primary/secondary loop using 1 1/4" pex. My 1 1/4" line comes into the house, makes a loop (still 1 1/4") and returns to the boiler. Then I have a separate pump for each line that comes off that loop. And a controller to control the pumps. When my furnace calls for heat, its the primary circuit and it turns on the pump to send hot water to the HX in my furnace. If my hot water heater calls for heat, it has its own pump as well. Since things aren't in series, each "leg" can flow a lot more water.
The pump on the main loop is a larger pump than the secondary pumps.
All pumps are grundfos 3-speed pumps. I can flip a lever for the speed setting on each pump and optimize it for it's purpose.
All pumps are located inside of my house. If a pump fails, I'm inside nice and toasty warm replacing it rather than standing out in the cold.
In other words, I tried to optimize the system where it can pull off as many BTUs for each circuit as needed.
Your boiler design can have a big influence on how much wood you use. I spent more money up front (with extra pumps and such) but the payback is that it works incredibly well and because its more efficient I use less wood.
Also, I had no desire to be standing outside, in the dark, in the wind, filling a wood boiler. I built a 12 x 24 foot building using pole building metal and posts. I poured a cement slab for the floor on the half of the building where the wood boiler sits. A 3 foot high block wall separates each side of the building so no coals can roll over to the side of the building where I store wood. I used metal studs where the walls were close to the boiler. There is nothing flammable near the boiler. I installed a louvered fan I can turn on to evacuate any smoke from when the boiler door is opened.
As for the gasification boilers, they are more efficient but you have to burn very, very well seasoned wood or you have problems.
I can go drop a tree, cut it up and burn it the same day. I've not had to clean my chimney in 3 years. I've checked it each year and its been surprisingly clean. I also have very little smoke from my boiler. Not sure why. I have a fairly tall chimney to get out the roof of my building and perhaps its changed how the boiler burns and draws.