Leaving a welder on question

   / Leaving a welder on question #11  
If i am welding a lot of stuff I just leave it on mostly. If I have to take time to set up, I try to shut it off because I don't like to hear the noise. I don't know if it matters much because I am hard of hearing anyway.
 
   / Leaving a welder on question #12  
On my transformer-based welder, I changed the wiring of the fan so that it connected to the service side of the main switch instead of the load side. This meant that the fan was running whenever the welder was plugged in. That way, I could turn off the main switch whenever I wanted to cut power to the leads without compromising cooling.

On the transformer welder, the buzz of the transformer was annoying, so I tended to turn it off when I wasn't using it, even if that was just two minutes for fitup and clamping. With my Everlast inverter welder, I tend to leave it on.
 
   / Leaving a welder on question #13  
Maybe I am confused on the duty cycle rating on my welders, but I have always thought that the duty cycle would determine cooling time in addition to the working time of a welder. I have an old buzz box with a 10% duty cycle that, if I understand correctly, should weld 1 minute in 10 minutes. So my understanding is that after welding for a minute, the welder should cool for 10 before shutting it down.

The OP's friend that cycles the welder off after each weld may be overly cautious about an accidental flash. Personally, I would control that by securing the ground and letting the welder run between welds.
 
   / Leaving a welder on question #14  
In case you didn't realize: When electrical stuff dies, it is most frequently caused by the same thing. This goes for computers, TV's, welders, anything.

When you bend a piece of metal rod with your hands, you have to bend it one way, then the other, and so on until it breaks. It finally breaks because of metal fatigue, not your super-human strength. When you bend it once, it heats up, then cools down. Continuing to bend it like that eventually creates cracks in the metal and it breaks. The same thing happens inside any electronic or electrical component. The fine wire leads inside an integrated chip, the traces on a circuit board, the windings inside a transformer, all are subject to this phenomena. When you turn on the device, it heats up. When you turn it off, it cools down. It is this cycling that eventually kills the product (vacuum tubes excepted since they have a definite life span). A transistor or transformer can live forever at the same temp.

To summerize: Electrical components like to stay at the same temperature for long life. It doesn't matter if it stays hot all the time or cold. The home stereo that never gets turned off will live longer than the one that does (I know, its not very green to do this). It is this cycling of heating and cooling that companies like Intel put their products through (HAST-Highly Accelerated Stress Test) to predict how long they will live out in the real world.
 
   / Leaving a welder on question #15  
At work, we try to never turn off old electronics because when you do, there is a reasonable chance they will die when they get turned back on for the reasons mentioned above.

Ken
 
   / Leaving a welder on question #16  
At work, we try to never turn off old electronics because when you do, there is a reasonable chance they will die when they get turned back on for the reasons mentioned above.
Old freezers are the same way...

Aaron Z
 
   / Leaving a welder on question #17  
This is also why it is good for your well motor to run for longer periods when charging the tank instead of short stop-run, stop-run cycles. Some folks hook up multiple, parallel bladder tanks for this reason.
 

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