joshuabardwell
Elite Member
Let me add two more cents...
When I got my first welder, a buzzbox, it needed new diodes and a new fan. Total cost, just under $100. Meanwhile, my Everlast, if it dies in the next five years, I am covered by warranty. Cost: whatever it take to ship the failed board--or, worst case, the whole unit--back to Everlast. If it dies after the next five years, let's say that I have to buy a new mainboard, and let's just guess that'll cost roughly half what the whole welder cost new. So, let's say that repair cost for the Everlast is between even and $150 more than the buzzbox.
Now you say, "But wait! That buzzbox will keep running for the next fifty years, while the Everlast is going to break and require repair every ten!" Says you! That buzzbox had 20% duty cycle at 140 amps output, and when I was running 1/8" E7018, it had to be run at full output (even though 7018 should run fine at around 120 amps). Hmm... maybe that starts to explain why the diodes were burned out in the first place? I was constantly running that thing flat-out. Did I exceed the (paltry) 20% duty cycle? Uhhh... probably. Was it going to last 30 years? No way. Meanwhile, my Everlast has 35% duty cycle at 160 amps and 100% duty cycle at 90 amps and 60% at 120 amps. Ergo: I'm basically never going to exceed its duty cycle.
So when people say to a beginner welder who's looking for their first welder, "Buy a buzzbox! It'll last you 30 years!" I don't think they're getting the whole story. 30 years of sitting around for eight out of every ten minutes doesn't sound like fun to me.
When I got my first welder, a buzzbox, it needed new diodes and a new fan. Total cost, just under $100. Meanwhile, my Everlast, if it dies in the next five years, I am covered by warranty. Cost: whatever it take to ship the failed board--or, worst case, the whole unit--back to Everlast. If it dies after the next five years, let's say that I have to buy a new mainboard, and let's just guess that'll cost roughly half what the whole welder cost new. So, let's say that repair cost for the Everlast is between even and $150 more than the buzzbox.
Now you say, "But wait! That buzzbox will keep running for the next fifty years, while the Everlast is going to break and require repair every ten!" Says you! That buzzbox had 20% duty cycle at 140 amps output, and when I was running 1/8" E7018, it had to be run at full output (even though 7018 should run fine at around 120 amps). Hmm... maybe that starts to explain why the diodes were burned out in the first place? I was constantly running that thing flat-out. Did I exceed the (paltry) 20% duty cycle? Uhhh... probably. Was it going to last 30 years? No way. Meanwhile, my Everlast has 35% duty cycle at 160 amps and 100% duty cycle at 90 amps and 60% at 120 amps. Ergo: I'm basically never going to exceed its duty cycle.
So when people say to a beginner welder who's looking for their first welder, "Buy a buzzbox! It'll last you 30 years!" I don't think they're getting the whole story. 30 years of sitting around for eight out of every ten minutes doesn't sound like fun to me.