Diesel: cold weather starting

   / Diesel: cold weather starting #11  
Hiya,

In NH we get some cool nights from time to time but I've also spent some winters above the 50th where it really gets cold at night, Here's what I do for winter.

1) Anti gel every tank starting in Sept until a month after last frost date. Below -20f, double dose. Bottle of anti-jell in each cab for fuel stops.
2) Spare fuel filters and Diesel 911 in every cab in case #1 fails.
3) All equipment is plugged in on a timer at night starting at zero degrees, timers are set for 3 hours before startup
4) All equipment that can start at idle is started at idle, the exception I have is an old Cummins that starts at part throttle as it has no cold start fuel circuit.
5) If anything clouds or jells the fuel, it's shut down brought inside and left overnight to warm, filters replaced if clouded and the fuel is retreated.

Your real issue at low temps is not "jelling" it's "clouding". Jelling is the fuel thickening and flowing through the system slow, so slow and thick the lift pump can't supply the secondary pump and it starves it's supply of fuel, causing the engine to shut off. Simply removing to a warm location or heating the lines with a hair dryer will solve this.
Clouding on the other hand is a more costly issue. While jelled fuel stops moving in the lines, clouded fuel flows however it is cloudy because the paraffin in solution has solidified and is able to be captured by the filters. When this reaches the filters, it gets stopped and embeds itself in the filter fibers. No amount of warming the filters will "melt" the paraffin to allow the fuel to flow, the filters have to be replaced or soaked in Diesel 911 for several hours if no replacements are available.

My 2 cents,
Tom

PS: One poster suggested cutting the Diesel with K1, this is not recommended for modern (post 1980) engines, especially any of the 1991 and later LSD/ULSD engines, This was an old trucker trick used before the availability of anti-jell additives and when on-road Diesel had more than 500PPM of sulfur.
 
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   / Diesel: cold weather starting #12  
I use a Katz inline heater hose unit and a timer that I set for 1-2 hrs earlier if I have to clear snow. Some diesel 911 in every tankfull and I've never had gelling problems. Also recommend keeping the tank FULL at all times to prevent condensation and a spare fuel filter or two on the shelf just in case...
 
   / Diesel: cold weather starting #13  
1/2c power service per 20 gal, synthetic oil, interstate mega-tron battery, good connection, and a block heater, 2 hr plug in and you got about all there is to get, would get a '67 2020 going at -15f. ether can work if all else fails and you really need the machine.
 
   / Diesel: cold weather starting #14  
2 to 4 hours before, 6 on the coldest nights. the oem battery is fine. A good fuel conditioner, like howes or stanadyne and then just hut the glows before. Add a good synthetic oil, like a 5W40 and you will be fine. We have never needed more than 4.

DO NOT use ether under any circumstances!!
 
   / Diesel: cold weather starting #15  
Something way overlooked here on the 24/7 block heater vs. 2hrs on a timer.
Is it a 1500W or 300W block heater?
Large or small engine?
A battery warmer makes a huge difference.
Machine parked inside or outside in blizzard winds?
Is the machine used at a regular time or at random short notice?
Glad somebody asked how cold is cold?
Then there are those who will only use a block heater if the engine won't otherwise start. Even if the machine would start without pre-heating. Reduction of electrical system wear. Reduced cold start wear. Lower fuel comsumption from shorter warmup time and improved engine efficiency when warm.
 
   / Diesel: cold weather starting #16  
Something way overlooked here on the 24/7 block heater vs. 2hrs on a timer. Is it a 1500W or 300W block heater? Large or small engine? A battery warmer makes a huge difference. Machine parked inside or outside in blizzard winds? Is the machine used at a regular time or at random short notice? Glad somebody asked how cold is cold? Then there are those who will only use a block heater if the engine won't otherwise start. Even if the machine would start without pre-heating. Reduction of electrical system wear. Reduced cold start wear. Lower fuel comsumption from shorter warmup time and improved engine efficiency when warm.

Cold is determined by location, which I cant see from mobil. My definition of cold is -40 or colder.

These new block heaters draw quite a bit, warm them up fairly quick.

Diesels don't warm up without being under load, after a certain amount of warm up time, as per manufacturers recommendations, put it to work. They will warm up rapidly.
 
   / Diesel: cold weather starting #17  
I lived in Fairbanks AK a lot of years ago, and had a diesel rabit, but when it got cold, the gas station had #1 diesel not #2. A 600 watt block heater worked well, as I would get up in the morning , flip the breaker then make coffee and breakfast, and by the the time I had to go to work it would be good to go up to -45. Lower the Ice fog made it better to take the bus. I recall that the buses let the engines run 24 hrs a day when it got real cold but some times in to the -high 50s.
 
   / Diesel: cold weather starting #18  
I lived in Fairbanks AK a lot of years ago, and had a diesel rabit, but when it got cold, the gas station had #1 diesel not #2. A 600 watt block heater worked well, as I would get up in the morning , flip the breaker then make coffee and breakfast, and by the the time I had to go to work it would be good to go up to -45. Lower the Ice fog made it better to take the bus. I recall that the buses let the engines run 24 hrs a day when it got real cold but some times in to the -high 50s.

Remember the sticker on the dash, cutting the diesel with gas in the winter? A genious idea.
 
   / Diesel: cold weather starting #19  
NEVER put gasoline into diesel. It'll create a possible explosive atmosphere above the fuel in the tank.

Ralph
 

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