BGigHarbor
Gold Member
Im no expert, but unless you have a lot of continuous flow in a system, 3/8 work okay at flows less than 8 or 9 gpm. Heat difference is often not that big a deal.
Where the hose size IS a big deal is with portable hydraulic tools and their return side seals. For example, I run hydraulic chainsaws which are rated at a max of 200-240 psi on the return side (depending on brand). Any more and it blows the tool seal.
So depending on length of return side hose and temp, I sometimes have to run a half inch hose on the return side to keep the pressure low enough at the tool (return side).
That is why Stanley and other makers of hydraulic motored tools recommend 3/4 hose on the return side. For me that simply is not practical and I just always make sure I am below max pressure return side by turning down flow rate until fluid is of sufficient temp.
Also I've determine (from measuring) that connector size has alot to do with pressure drop. For example a 3/8 FF connector pair (even with a female 1/2 npt) have a lot more drop than a real 1/2 inch connector pair. Much more compact though.
Where the hose size IS a big deal is with portable hydraulic tools and their return side seals. For example, I run hydraulic chainsaws which are rated at a max of 200-240 psi on the return side (depending on brand). Any more and it blows the tool seal.
So depending on length of return side hose and temp, I sometimes have to run a half inch hose on the return side to keep the pressure low enough at the tool (return side).
That is why Stanley and other makers of hydraulic motored tools recommend 3/4 hose on the return side. For me that simply is not practical and I just always make sure I am below max pressure return side by turning down flow rate until fluid is of sufficient temp.
Also I've determine (from measuring) that connector size has alot to do with pressure drop. For example a 3/8 FF connector pair (even with a female 1/2 npt) have a lot more drop than a real 1/2 inch connector pair. Much more compact though.