Renze
Elite Member
I allways weld the inside and then grind with a thick deburr disk into the joint on the outside till the back of the inside weld is smooth, then fill the U youve cut with another weld. That guarantees full penetration. My workshop girders are made of several leftovers. Welds are stiffer and therefor have a lower fatigue limit, but a good penetrated weld that is ground smooth on the surface, is as strong as the base material in static loading.