Well pump /Ballast Tank /Air volume control ballast tank experts?

   / Well pump /Ballast Tank /Air volume control ballast tank experts? #11  
My tank doesn't have a schraider valve. I put some fittings together so I could inject air into drain for the tank. You could do this from an outside house bib too. Both are the same thread.

I didn't use a schraider valve, I used air hose connector.


Can also blow the rust out of the lines. I had plug in mine, and now pressure is awesome.
 
   / Well pump /Ballast Tank /Air volume control ballast tank experts? #12  
Cycle Stop Valves started the "constant pressure" craze in the water pump industry in 1993. However, installers, suppliers, as well as pump and tank manufacturers try to keep it a secret because it makes pumps last longer and use smaller tanks. Pump manufacturers started making the little residential size variable speed pumps in 1999 as a way to compete with the constant pressure performance of the CSV. manufactures, suppliers, and installers prefer the variable speed pumps or VFD's because they are much more expensive and do not extend the life of pumps and tanks the way a CSV does. Ie; VFD's are a high profit item, CSV's are not.

The Cycle Stop Valve or CSV does not replace a pressure tank, just greatly reduces the size needed. A WX202 is a 20 gallon size tank that only holds 5 gallons of water. Normally that 20 gallon tank is large enough for no more than a 5 GPM pump. But with a CSV, that 20 gallon tank is large enough for a 500 GPM pump. With a normal 10-25 GPM house pump, a CSV and a 4.5 gallon size tank will do a better job than a really large pressure tank, much less a little 20 gallon tank. So if you want to compare the price of a CSV to a pressure tank, an inexpensive CSV can completely eliminate pump cycling, where a room full of $1000 tanks cannot.

The CSV is a simple little valve with a complicated explanation. So I made this little video of an animated system to help explain.
Cycle Stop Valve Animation Video - YouTube

Interesting info and interesting video. Seems counter-intuitive to me to run the pump every time you draw a glass of water or during the full duration of doing laundry or washing dishes. I've seen many submersible pumps go 20 years with a conventional tank setup. I'd say the average life expectancy of a quality pump is 15 years, more or less. What could / should one expect with the CSV? Is there a power savings, also?

Thanks.
 
   / Well pump /Ballast Tank /Air volume control ballast tank experts? #13  
My schrader valve died a long time ago. An air fitting is far easier. I am just always a bit scared of blowing up the tank. Ever since I met that guy with the broken arm, after his galvanized garden sprayer blew up!

I don't understand the advantage of the special valve. Sure, I don't like the varying shower pressure, but I like the infrequent pump starts. I like having a good amount of water in a power outage, with no genny running. That feature in itself is invaluable.

If my tank is very water logged, I will give it a brief shot of air, shut off the pump power and use up the water. Then add more air and turn the power back on again. I can rock the tank to determine how much water is in it.
 
   / Well pump /Ballast Tank /Air volume control ballast tank experts? #14  
Valveman is the inventor of cycle stop valves but I wouldn't waste my money buying one for a single stage jet pump. It's a good device but deep well jet pumps are a lousy application for their purpose.

An avc like the one you have takes in one little puff of air when the pump starts. That line that runs to the pump is only under vacuum when the pump kicks on. It takes in a tiny volume of air and holds it in a chamber. When the pump kicks off the line goes from vacuum to pressure. A spring in the avc then pushes the air into the tank. Over time the tiny amounts of air are supposed to keep the tank topped off with air.

Next time you change that avc look for one called an av80t. This one has a 1/4" threaded connection in it. Put a schraeder valve here and manually top if off with air a few times per year. Imho avc's are a waste of money. They are expensive and don't last long.

I also prefer the bladder style tanks but sometimes the lack of contact with air can make the water stink where it did not before.
 
   / Well pump /Ballast Tank /Air volume control ballast tank experts? #15  
Interesting info and interesting video. Seems counter-intuitive to me to run the pump every time you draw a glass of water or during the full duration of doing laundry or washing dishes. I've seen many submersible pumps go 20 years with a conventional tank setup. I'd say the average life expectancy of a quality pump is 15 years, more or less. What could / should one expect with the CSV? Is there a power savings, also? Thanks.

It really all depends on how the water is used. If the CSV reduces the number of cycles by 50%, then it effectively doubles the life of the pump. But in some of our first test cases 25 odd years ago, the pumps were only lasting about 2 years. Most of those systems are still running today, which means the CSV has made those pumps last 10+ times more than usual.

The only way a CSV can save energy is by eliminating repetitive cycling on long running irrigation zones. It takes 6 times as much energy to start a pump as it uses when it is running, so if the CSV eliminates a lot of cycles, it will also reduce the electric bill.

However, when using water for just house use, the electric bill may even increase by 1 or 2 bucks a month. But that is cheap insurance because it will make the pump last much longer. And if you consider the price difference of the smaller tank, a buck or 2 a month on the electric bill would take decades to pay for a larger tank.

I don't understand the advantage of the special valve. Sure, I don't like the varying shower pressure, but I like the infrequent pump starts. I like having a good amount of water in a power outage, with no genny running. That feature in itself is invaluable.

The shower pressure is varying BECAUSE of the frequent pump starts you have now. With a CSV the pump will run continuously as long as the shower is on, even if you shower for a month. This keeps the pressure strong and constant, and eliminates frequent starts.

If you knew the power was going off tonight, and you went out and forced the pump to run and fill the pressure tank, then you would have some stored water when the power goes off. But if you don’t know when the power is going off, you have less than a 50% chance the pressure tank will have any water in it. With a 40/60 switch, the tank is full at 60 and empty at 41 PSI. You have no way of making sure it is even close to 60 when the power goes off. Murphy’s law says the system will always be at 41 when the power goes off, and you might have a gallon or two in that big, expensive pressure tank.

Now it is a different story when you go start the generator to fill the pressure tank. That way you know an 80 gallon size tank will be full with 20 gallons of water when you shut off the gen set. But you could also start the gen set and fill a couple of 50 gallon rain barrels and use little 12V RV pump to put it into the house lines. Storing 100 gallons this way would be much less expensive than a big pressure tank and would mean starting the gen set one time instead of five to get 100 gallons in the house. But if the power goes off that often, you need a whole house gen set, then the size of pressure tank would not matter.

Valveman is the inventor of cycle stop valves but I wouldn't waste my money buying one for a single stage jet pump. It's a good device but deep well jet pumps are a lousy application for their purpose.

Deep well jet pump, shallow well jet pump, or submersible, doesn’t matter. If your pump is cycling on and off while the shower is on, the CSV will be very beneficial. The CSV will eliminate pump cycling, give you strong constant pressure in the shower, allow the use of a much smaller and less expensive tank, and makes the pump system last longer, no matter what kind of pump you have.

Most people just get use to it and don’t realize how lousy their shower pressure is. But after installing a CSV they say things like the following I heard from a guy this morning.

“Ignore most of my BS since I installed the CSV, I finally get it. The difference doesn't sound like much BUT IT IS in the shower.” Ohio
 
   / Well pump /Ballast Tank /Air volume control ballast tank experts? #16  
A deep well jet pump has the exact opposite of a csv. It has a regulator designed to hold a constant pressure on the pump, the csv is designed to hold a constant pressure on the tank/ plumbing. In any case it's a waste since the jet pump will probably only pump about 6 gpm anyways.
 
   / Well pump /Ballast Tank /Air volume control ballast tank experts? #17  
A deep well jet pump has the exact opposite of a csv. It has a regulator designed to hold a constant pressure on the pump, the csv is designed to hold a constant pressure on the tank/ plumbing. In any case it's a waste since the jet pump will probably only pump about 6 gpm anyways.

Oh you are right with a 6 GPM jet pump. That is not enough pump to worry about anyway. But most of the jets I help people with will do 15-25 GPM, and the CSV is very beneficial.

Yes the CSV holds a steady downstream pressure while the backpressure control on a deep well jet holds a steady upstream pressure. You just put the CSV after the backpressure control. The backpressure controls still holds enough pressure on the jet nozzle to make it work, while the CSV limits the pressure to the pressure tank/pressure switch, keeps the pump from cycling, and delivers constant pressure to the house.

It is kind of like years ago when cars first came out with cruse control. I had never had cruse control before and didn't think I needed it. But the first time I drove a car with cruse control I wondered how I had lived so long without it. The CSV is cruse control for your pump. :)
 
   / Well pump /Ballast Tank /Air volume control ballast tank experts? #18  
My schrader valve died a long time ago. An air fitting is far easier. I am just always a bit scared of blowing up the tank. Ever since I met that guy with the broken arm, after his galvanized garden sprayer blew up!
You could turn down the regulator on your compressor if you have one. They are cheap. I did turn mine down to 80lbs when blowing out lines. I am not all that worried about blowing out that tank though. I think could go alot higher.

My air over water, now that I recharged it, and blew lines out, runs great. Long showers and I don't notice a change in pressure. 40/60.

My camp had 12 gallon with bladder. 20/40. That I could easily tell when the well kicked in. I upgraded to 30 gallon tank. I can tell when it kicks in, but it still relatively decent shower. Well is slow, and I am reluctant to go to 40/60.

Having a big enough tank seems to take care things. Going from 12 to 30, made a tremendous amount of difference. Especially because when the pump kicked in, it didn't help much.


Advantage of air over water, is it should last forever. I read about tanks with bladders getting replaced every 5-10 years. At my camp it is shoehorned in a bit, and I don't look forward to it. Plus if it ever froze, I am guessing the bladder could rupture.
 
   / Well pump /Ballast Tank /Air volume control ballast tank experts? #19  
As I said, my house has rusty water. Blowing the lines out with air compressor made an incredible difference. Built in 70s. Sediment trap may help. But you still have the section between filter and tank. It did make a huge mess in shower. Take screen and shower heads off. I think it stirred up rust for a day or two, too. Would see a little bit when first turned on.
 
   / Well pump /Ballast Tank /Air volume control ballast tank experts? #20  
My air over water, now that I recharged it, and blew lines out, runs great. Long showers and I don't notice a change in pressure. 40/60.

Your lines were all plugged up BECAUSE of the old style air over water tank you have. When air is injected it causes minerals and stuff to precipitate out of the water, which will clog the lines and tank. A bladder tank doesn’t let the water be exposed to air and the gunk will not clog everything up.

Any pressure would seem “great” after cleaning out those lines. Still bouncing between 40 and 60 would be insufficient at my house. 50 PSI constant is so much stronger pressure you don’t even need soap in the shower. :)

My camp had 12 gallon with bladder. 20/40. That I could easily tell when the well kicked in. I upgraded to 30 gallon tank. I can tell when it kicks in, but it still relatively decent shower. Well is slow, and I am reluctant to go to 40/60.

A 12 gallon tank only holds 3 gallons of water, a 30 gallon tank holds 8 gallons. With the larger tank the swings from 40 to 60 PSI take longer and so are not as noticeable. But compared to constant pressure would be very noticeable.

If you pump will build to 60, a 40/60 switch setting would be better for a “slow” well. At 40/60 the pump is actually pumping less water than when at 20/40. Now the 40/60 will make more water come out of the shower head, but the tank refill rate will be lower as the pressure increases. A 30 gallon tank only holds 8 gallons of water, which doesn’t amount to much in a house that uses 300+ gallons everyday. Using a CSV to hold the pressure constant would turn a “decent shower” into a fantastic one.

Having a big enough tank seems to take care things. Going from 12 to 30, made a tremendous amount of difference. Especially because when the pump kicked in, it didn't help much.

When the pump kicks in it has to refill the pressure tank at the same time as it is supplying water to the shower. If just slowing down the pump cycling by switching from a 12 to a 30 gallon tank made a tremendous difference, the difference in pressure when there is no cycling would be fantabulous!

Advantage of air over water, is it should last forever. I read about tanks with bladders getting replaced every 5-10 years. At my camp it is shoehorned in a bit, and I don't look forward to it. Plus if it ever froze, I am guessing the bladder could rupture.

The same cycling on and off of that destroys pumps also destroys bladders or diaphragms in pressure tanks. Every time the pump cycles on/off the bladder goes up and down. This is like bending a wire back and forth until it breaks. If you cycle the pump 100 times a day you are bending the bladder back and forth 100 times per day. But if you reduce or eliminate the pump cycling with a CSV, the bladder tank will last forever as well. I have some pumps AND bladder tanks that are well over 30 years old and still working fine.
 

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