Gasless MIG question

   / Gasless MIG question #1  

bunyip

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Flynn Victoria Australia
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When I finish is there any reason why I cannot leave the wire in the feeder and extending from the tip, seems a pain to remove it each time it is used or is there a deterioration issue?
 
   / Gasless MIG question #2  
No issue I know of.....that’s what I’ve always done. What do you currently do with the wire?!?!?
 
   / Gasless MIG question #3  
When I finish is there any reason why I cannot leave the wire in the feeder and extending from the tip, seems a pain to remove it each time it is used or is there a deterioration issue?
Been doing it that way for at least ten years. No deterstion issue I know of.

B. John
 
   / Gasless MIG question
  • Thread Starter
#4  
MIG is new to me but the manual tells me to take it out but does not say why, appreciate the responses which confirms my own thoughts, at worst I thought that the first couple of inches could break down with ambient moisture, my understanding of MIG is that it is like a stick in reverse with the 'flux' being rolled into the centre.
Being an ex electronic tech from too many years ago I think of the construction as similar to multicore solder.
All I need to do now is come to terms with the beast and improve my welding although it is infinitely better than my stick welding, having said that as this new welder is an inverter I am told that it will stick weld better than my old transformer model (this is a MIG and stick, 240v inverter 185amp, no 110v here).
 
   / Gasless MIG question #5  
Unless you seal the spool in an air tight bag with some desiccant to remove all the moisture, you may as well leave it in the gun. I would cut a few inches off the end prior to use. The biggest issue is going to be outside rusting of the wire if it is stored in a high humidity environment for long periods. If you are an infrequent user, buy small 1# spools and keep the spares sealed in their hermetically sealed bags.

By the way, if you are not using gas then the correct term would be FCAW (flux core arc welding) rather than MIG (metal inert gas ).
 
   / Gasless MIG question
  • Thread Starter
#6  
My welder is MIG and has gas capabilities but I believe that in windy conditions it is next to useless which is why I am opting for 'FCAW', they are sold as gasless MIG (with the flux core) hence the terminology I used.
Humidity is not an issue and at the moment I am using 1kg rolls of .8mm mainly because I have quite a bit of it, when this runs out I will move to 5kg .9mm as it has a better range of thicknesses it can weld.
The serrated feeder wheel has both .8mm and .9mm slots and is reversible to match the wire, tips I have plenty of in both sizes.
Still need a lot more practice but a local welder has offered to help me out for a 'fee', the usual tender comes in 375ml bottles @24 per carton.
 
   / Gasless MIG question #7  
Ive had issues with wire new out of the package not welding. Ive had no issues leaving wire in the machine for long periods of time. I did have issues after welding a snow sleet rain storm will getting soggy under a truck machine wascwet i was wet misermable but got the job done and through that wire away
 
   / Gasless MIG question #8  
Empty the gun each time and wind it around in a ball (like a string saver would do). After a few years, you can duct tape it all back together and wind it onto an empty old wire spool. I my neighbor saves all of the bale twines that come with hay she buys from me. Says she will sell it all back to me at 1/2 the price of new. I'd says she has balls from doing this. Plastic ones...
 
   / Gasless MIG question #9  
Since you are in the learning stage I recommend buying a new roll of Lincoln, Hobart or other recconized brand wire specifically for flat and horizonal. The puddle is slower to freeze than all position wire. Keep this roll in a 4mil+,airtight bag between use. Keep on melting wire you have on hand but occasionally grind some metal clean and use this roll to see if it does better then rebag when finished. Eventhough flux core can be used on dirty/rusted material,it work's better on clean material. Give yourself the benefit of those three things while learning. You will soon learn when and how to make adjustment for less than optimum conditions. Lincoln's website has information on shelf life and storage as well as a lot of other good information.
 
   / Gasless MIG question
  • Thread Starter
#10  
Thanks, will have a look at BOC wire (a big name here) Hobart I have neither seen or heard of.
Looks like a new use for the vacuum sealer too, never thought of it for wire but I seal boxes of matches for use on the yacht and have even done food:thumbsup:
 

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