Chain Saw mill with threaded spindles

   / Chain Saw mill with threaded spindles #1  

davel8257

Silver Member
Joined
Jul 25, 2012
Messages
130
Location
odon, IN
Tractor
Kioti DS4510HS
I got the lumber mill bug about a year ago. To start simple (& cheap), my son-in-law dropped off his Timber-tuf Sawmill attachment. My first attempts on some hard Maple came out very rough. Then I ran across some used 1 3/4" all-thread threaded rod in random lengths of 45-48" long and nuts to go with them at a cheap price ($20 bucks). I had some 6" C-channel left over from a previous project. I came up with a design consisting of two uprights about 9ft apart. I drilled 2" holes in each end and welded on two nuts on each end spaced so that the all-thread would thread through them. On the ends of the all-thread, i threaded on a nut with a small plate and lag bolted welded on -- to form the spindles on both ends. I created end blocks for the 2x6 guide board to sit it. Tracks in the end blocks allow carriage bolts to slide back and forth to control the depth of cut. I attached a scissor jack from a junk car in the middle to raise the log up to the spindles. After a few trial passes, I add a boat winch on a track. I operate this thing by standing along side the log, with my left hand on the saw throttle and my right hand on my battery drill turning the worm gear on the winch which retracts the rope toward the end and pulls the saw along the guide board. This results in a very steady rate of travel and a smooth cut.
IMG_3926.JPG



Here are a few pics:
IMG_3002_c.jpg (Guide blocks with track cut into 1" tubing)IMG_3128.JPG Timber_tuf jig sitting on board board.
IMG_3943.JPG
IMG_3944.JPGIMG_3947.JPG

The grey winch in the large picture is not used -- there's no gear down and would not be easy to operate smoothly. I'll remove it (someday).

The cherry 6x6's (give or take) -- look pretty good. No final plans what to do with them, but it seemed a shame to cut them up into firewood.

I normally do not have the wheels attached -- the base sits flat on the ground. I slide in some 2x4'x as cross members to stabilize it from side-to-side. I recently purchased an Oregon Rip chain which improved the easy of cutting; however it didn't stay sharp very long. Early on, I opted to drill 2 holes (3/16") in my bar and bolt the Timber-tuf to my bar rather than rely on friction. I ruined one chain when the bar slipped and the chain engaged the yoke. However, that means it takes longer to remove the 2 bolts, in order to remove the chain to sharpen it on my bench grinder.

All in all -- I'm happy with the outcome. I'm still learning a lot about wood and how to mill it into lumber.
 
   / Chain Saw mill with threaded spindles #2  
Looks very much like you have a semi-automated Alaska Mill. The results sure look nice. You are able to lift the logs up onto the unit by hand???
 
   / Chain Saw mill with threaded spindles #3  
Nice set up. Much better than the Alaskan type as it’s pretty easy to get square balks.

I made one very similar except the guide bar is fixed on a frame that sits on the ground. Different widths are cut by using spacer blocks between the blade and the movable guide.
 
   / Chain Saw mill with threaded spindles #4  
Buddy and I got that same bug.
Our version used a straight 2 x 4 as the guide that we'd screw to the log and cut away.
We made them simply to prove we could do it.
And, yes, a ripping chain sure made for faster and cleaner cuts.
 
   / Chain Saw mill with threaded spindles #5  
That's an interesting rig you put together davel. Some good ideas in there and I've collecting ideas for making an el-cheapo mill. Yours cuts plenty good for what I would want. Thanks for posting.

gg
 
   / Chain Saw mill with threaded spindles
  • Thread Starter
#6  
Looks very much like you have a semi-automated Alaska Mill. The results sure look nice. You are able to lift the logs up onto the unit by hand???
Yes -- the scissor jack on the bottom sits low enough that I can roll a log up close the lift one end at a time into the frame on top of the jack. Then I use my electric screw driver with a 3/4" socket to spin it and lift it up. The light end tips upward, so I start to engage that spindle a little bit, then raise the lift some more until the other end lines up. I can then screw in both spindles into the log. I then lower the jack so that I don't accidentally cut into it.
 
   / Chain Saw mill with threaded spindles
  • Thread Starter
#7  
Update: My son-in-law also purchased a short Granberg mill jig. The jig was smaller than my aluminum ladder and only clamps on at the powerhead end of the bar. I fabricated a simple 2x4 ladder to fit on top of large Ash log. I made one cut which didn't come out very well. I'm going to go back to using this spindle setup. I may visit the metal scrap yard and acquire another scissor jack (or 2) and use them to lift and support the log. I may disassemble the (2x6) top guide rail and screw it right to the log.

Definitely a work-in-progress... (with emphasis on "Work").
 

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