Recent content by Tim Berframe

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    What is cylinder liner protrusion on Y485?

    Well, it has been 4 years since the last post. The machine sat in my yard split apart all this time. The block was sitting at the engine rebuilders for over a year. I can report that I spent the past two weeks putting it together and it lives. After the last post, I rigged something to press...
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    Jinma 354 Y485 Steering Hose Connections?

    Hi, I think that after having my machine apart for over 2 years, I have misplaced the proper connection of the steering hoses. I have one hydraulic pump. The steering box has two ports facing out the right side and two ports facing left. The left ones go to the steering cylinder. The two...
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    What is cylinder liner protrusion on Y485?

    These are the protrusion measurements. I didnt bolt them down - just tapped them down to make sure seated fully. Used a dial indicator and measured each place several times. My dial is 100 thou range so not ideal - .5 thou is best I can read off it. Nothing alarming here though. I would...
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    What is cylinder liner protrusion on Y485?

    In the photos, I am measuring directly the old one and taking scaled measures off a photo for the new one. The old one has the smaller diameter edge that amounts to 0.718cc. That is what had me thinking the compression might be higher with the new one. With a stroke of 90mm, the 85mm new...
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    What is cylinder liner protrusion on Y485?

    Heres what it looks like. You can see the start of water pitting in the #3 & #4 cylinders. It looks worse in the photo than it is. The injector inserts are very hard steel. Much harder than the head. These are dry liners and brand new. They did measure identical to the old ones. I...
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    What is cylinder liner protrusion on Y485?

    I have a 2007 Yangdong Y485. Head gasket will not seal. I have compression in the water. I measure the liner protrusion to be 36 thou above the deck. All liners are in plane with each other. The deck is flat. The head surface is flat. I cannot find a spec for this engine ( Cat and Perkins...
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    Jinma 354 Y485 Head Gasket Leak

    It has been 2 years since this machine broke as discussed in a previous thread : Jinma 354 white smoke no power won't rev past 800rpm Recap: Cam thrust plate bolt came out and went through the timing gears, busting case and hydraulic driver. Repaired but did not change cam bearings. Decided...
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    Jinma 354 white smoke no power won't rev past 800rpm

    So I am moving forward slowly. I quit overthinking this and towed it to a flat spot, dropped the loader and split it. I blocked the back half stationary and only moved the front with two scaffold planks and a 3 ton floor jack. Clutch, flywheel and flywheel cover were bolted on correctly...
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    Jinma 354 white smoke no power won't rev past 800rpm

    Update: I have pulled the head. I didn't find an obvious head gasket problem but there was a surprise. I found a piece of wire jambed in a water passage between #2 and #3. It appears to have been stuck between the cylinder insert and the gasket. One end rusty and the other carboned black...
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    Jinma 354 white smoke no power won't rev past 800rpm

    Update : Received new cam and bearings. Removed head. I did not find an obvious blown head gasket. There was a surprise though, a chunk of wire bent at 90 degrees stuck in a water passage between cylinder 2 and 3. i was careful to lift head straight up so I dont think i bent this but the...
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    Hydraulic Gear Pumps Explained by AVE

    Having just gone through several attempts to repair my hydraulic pump by cannibalizing several pumps, I found this video helpful. HYDRAULIC GEAR PUMPS EXPLAINED! - YouTube
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    Jinma 354 white smoke no power won't rev past 800rpm

    Jinma 354. 4 cylinder. 350 hours. Ran for about an hour and all was smooth and normal. Running 1400rpm at normal temperature. I was working the hoe so had back to engine when noticed sudden lack of hydraulic power as engine sound changed. Turned around to see white smoke and revs dropped to...
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    Jinma 354 Steering Problems

    I'm losing confidence in the hydraulic shop that treats me like an idiot when I ask them questions and try to spend my money there. I had taken it to my local hydraulic shop and placed the piston and body on the counter and it was their 'expert' that sold me O rings. After two hours of...
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    Jinma 354 Steering Problems

    Jinma 354 with one hydraulic pump system. After several go-arounds with replacing the hydraulic pump and installing a pressure relief bypass into the system, I have no power steering. Observations with front wheels off the ground: It takes 4 full turns of the steering wheel to move wheels...
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    Jinma 354 Hydraulics Pressure relief Questions

    About 2 years ago I put in a new E320 pump in my 2006 354. Worked great - big difference. Last fall, I put my backhoe on for the first time in a couple of years. Tried pushing a 2'X2'X1' concrete block away from the tractor with the dipper motion. Instant shower of oil all over everything as...
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