I take it you are talking a Pulverizor type thing correct?
anyhow I would use a LARGE dia shaft say 2" or so for the end bearings, I'm sure you can get a local machine shop to make up a couple end coer plates with the hole in the center and turned down to slip part way into the 6" dia pipe/caseing. not sure who you're source for bearings and chain and gearbox is but those would be the biggest expence items followed up by the carbide points...
the SHAFT should be long wnough to have a drive sprocket at each end, and have the machine shop cut you a 1/2" keyway on each end for the sprockets. after the end plates are made up and welded on WITH THE SHAFT THROUGH IT ALREADY then you could even have a few LARGE dia holes in ONE end plate so you can fill the casing with concrete after everythign is final assembled.
the gearbox should be probably a 4 to 1 or a 6 to 1 so PTO power makes 100 or so RPMS on the casing/pulverizor I would use at least a dual 60 chain/drive sprocket combo, a 50 I think would get away with it for a while but replacements owuld be required more often.
the rest of it would be pretty much adentical to the inexpensive tillers on the market but cost wise I bet you could get 2 grand into it unless you have access to a machine shop to do much of it you're self... also the side plates would have to be very heavy to avoid damage durring a TURN and any sharp turns could still stress the thing pretty good.
anyhow I wish you lots of luck.
Mark M /forums/images/graemlins/cool.gif