Anyone else who wants to give there starting sequence would be appreciated. Maybe we can see a pattern of what is best, good, or worse.
For our Kohler (or any 4 cycle gas engine we have, for that matter) we do this:
Full choke.
Full throttle.
Turn the key to crank until it fires up or 10 seconds, which ever comes first.
If it doesn't fire, stop cranking so you do not cook the starter. Let it rest for 30 seconds and try again. If it doesn't work on the third or fourth try, get out the starter fluid and go that route. Give in one 3 second blast in the air cleaner and repeat the above procedure. If it won't fire on starting fluid there is a spark problem. If it fires and dies, there are fuel problems, like filter plugged, ice, etc....
If it fires, release the key to the run position and decrease the throttle to 3/4.
Decrease the choke until it sputters, then increase choke a bit. Monitor the sound of the engine while it warms up. Keep adjusting the choke until you no longer need it. At zero degrees, that can be 5 - 10 minutes for us.
Keep you battery fully charged. We keep a 1/2 amp charger on ours all the time, winter or summer, because it can be weeks between uses.
I also put Stabil in our fuel during the winter and we have a clear fuel filter.
I can honestly say that in the 7 years we have had our PT425 with the Kohler engine that it only failed to start once, due to the original battery croaking. I have used starting fluid on it a few times when the temps were well below zero, but less than half a dozen times in those 7 years. I have never pulled the spark plugs to inspect them. I have changed the air filter and pre-filter foam last year. I change the engine oil every year. We use Mobil1 since the first oil change. We have about 350 hours on it.
I beat the snot out of it yesterday pulling firewood logs out of the woods for 5 hours. I probably shut it down and started it 50 times as I hopped off and on over and over. I am really impressed with the Kohler's durability and cold weather starting. Let's see how I feel in another year, and so on.
