A U-Joint is a U-joint for a new joint

   / A U-Joint is a U-joint for a new joint #1  

Oldpath05

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My son is changing U joints on is 04 Wrangler, started putting them in last night, couple AutoZone Duralast, he had a hard time getting the snap ring back in after the first one he's asking me why this joint is so stiff, I move the joint and yes it is really stiff, more than I remember 40 years ago. So he say's he'll try the other brand Splicer, USA origin, that probably means made in US, assembled in China.

But anyways started putting that one in and noticed thin plastic washers in the caps, ask me why I said maybe it's some form of compression washer, he said I'll put it in and google it later, he got it in and pouded the snap rings in place but the joint is still really stiff, I told him the those plastic washes will wear in. So this morning he did some searching on Splicer U joints and found on a Wrangler forum that those thin plastic washers are for cutting down vibration in the driveline, wonder if that's an issue on tractors, doubt it..........
 
   / A U-Joint is a U-joint for a new joint #2  
Usually, after a U joint is installed and is very stiff / hard to move and can't get the snap ring in, it is due to one or more of the needle bearings have fallen over into the cup during install. I've seen it happen many times. A friend of mine broke 2 u joints trying to get the cups pressed in far enough to install the clips. Not saying this is your sons problem, just a possibility.
 
   / A U-Joint is a U-joint for a new joint #3  
I wouldn't call brand new u joints stiff. Smooth would be alot more like it. Getting them apart is usually challenging! Are they grease able joints? The only place on a tractor that I could see it matter about vibration would be something in a pto driveline.
 
   / A U-Joint is a U-joint for a new joint #4  
Usually, after a U joint is installed and is very stiff / hard to move and can't get the snap ring in, it is due to one or more of the needle bearings have fallen over into the cup during install. I've seen it happen many times. A friend of mine broke 2 u joints trying to get the cups pressed in far enough to install the clips. Not saying this is your sons problem, just a possibility.
Been there, done that on my first PTO shaft rebuild. Needle got loose & was at the end of the cap. Pulled it apart put the pin back & reassembled. Works fine now.
 
   / A U-Joint is a U-joint for a new joint #5  
Proper stiffness for a u-joint is when you lift up the U section it falls slowly (like 2 seconds), not dropping immediately and not sticking in place. This is for driveline joints. not steering or height adjustment jack screws.
 
   / A U-Joint is a U-joint for a new joint #6  
My son is changing U joints on is 04 Wrangler, started putting them in last night, couple AutoZone Duralast, he had a hard time getting the snap ring back in after the first one he's asking me why this joint is so stiff, I move the joint and yes it is really stiff, more than I remember 40 years ago. So he say's he'll try the other brand Splicer, USA origin, that probably means made in US, assembled in China.

But anyways started putting that one in and noticed thin plastic washers in the caps, ask me why I said maybe it's some form of compression washer, he said I'll put it in and google it later, he got it in and pouded the snap rings in place but the joint is still really stiff, I told him the those plastic washes will wear in. So this morning he did some searching on Splicer U joints and found on a Wrangler forum that those thin plastic washers are for cutting down vibration in the driveline, wonder if that's an issue on tractors, doubt it..........

"SPICER" have always made high quality UJ's. I can't speak for the "SpLicer" brand.

OEM Parts | Aftermarket Drivelines, Axles, U-Joints and More - Spicer
 
   / A U-Joint is a U-joint for a new joint #7  
Just take a medium sized hammer and tap the u-joint on the side of the "U" so as to tighten the snap ring up against the outside of the grove that it's in. It shouldn't take much and the u-joint will be looser.

I've never been able to insert the snap ring into the grove if there is a needle laying sideways in the cup. That seldom happens to me anymore. One thing that really helps with this is to give a squirt of grease into each cup before installation. Smear the grease around the needles evenly to help hold them in place.

I've found over the years that automotive u-joints last a lot longer if you avoid driving through puddles when it rains and if you grease the u-joint with water proof grease. On my 1990 Cummins with just regular grease I was replacing the rear u-joint once a year. Water proof grease and I now change the rear u-joint once every 5 years.
 
   / A U-Joint is a U-joint for a new joint #8  
Just take a medium sized hammer and tap the u-joint on the side of the "U" so as to tighten the snap ring up against the outside of the grove that it's in. It shouldn't take much and the u-joint will be looser.
What he ^ said, usually they get bent in ever so slightly when being assembled, a slight tap with a drift to open them up a bit and all is good...........M
 
   / A U-Joint is a U-joint for a new joint #9  
Pmsmechanic has hit the nail right on the head.

If a needle fell over...snap ring wouldn't go in.

Tight joints are from assembly. I position the driveshaft on the bench so one of the yolk ears is on the bench and a gentle hit from a dead blow on the shaft....then turn 180 degrees and repeat. That should make a world of difference for that direction.

Now do the same thing for the other two caps.

Hit the direction that will try to move a cap tight out against the snap ring.
 
   / A U-Joint is a U-joint for a new joint
  • Thread Starter
#11  
Just take a medium sized hammer and tap the u-joint on the side of the "U" so as to tighten the snap ring up against the outside of the grove that it's in. It shouldn't take much and the u-joint will be looser.

I've never been able to insert the snap ring into the grove if there is a needle laying sideways in the cup. That seldom happens to me anymore. One thing that really helps with this is to give a squirt of grease into each cup before installation. Smear the grease around the needles evenly to help hold them in place.

I've found over the years that automotive u-joints last a lot longer if you avoid driving through puddles when it rains and if you grease the u-joint with water proof grease. On my 1990 Cummins with just regular grease I was replacing the rear u-joint once a year. Water proof grease and I now change the rear u-joint once every 5 years.

The last time I did a u joint drive shaft that was my experience, one of the needle tipped and couldn't put it together. Another strange /odd thing, the cheaper Autozone brand had a grease fitting on it and the Spicer brand didn't, and I didn't see all that much grease in the Spicer, told my son I'd put more in, he said it's fine, so he put it together, still stiff I think.
 
   / A U-Joint is a U-joint for a new joint
  • Thread Starter
#12  
I wouldn't call brand new u joints stiff. Smooth would be alot more like it. Getting them apart is usually challenging! Are they grease able joints? The only place on a tractor that I could see it matter about vibration would be something in a pto driveline.

The AutoZone ones my son put in are greasable, Spicer isn't, on front line there are 3 joints, 2 are AZ & 1 is Sp, on rear there are 3 joints he changed 2 with Sp the other one he said was good, The Spicer brand seems to be a hair stiffer. Wonder which ones will wear out quicker.
 
   / A U-Joint is a U-joint for a new joint
  • Thread Starter
#13  
Proper stiffness for a u-joint is when you lift up the U section it falls slowly (like 2 seconds), not dropping immediately and not sticking in place. This is for driveline joints. not steering or height adjustment jack screws.

He's a long ways from proper stiffness but that's what I thought to. Have to hold the shaft firm to move U-joint.
 
   / A U-Joint is a U-joint for a new joint #14  
One more tip I'm going to add is that you should always add a good quality grease to a non-greaseable u-joint. It's the only chance you have to fill it with grease!
 
   / A U-Joint is a U-joint for a new joint #15  
Another thing to remember is when you are pushing the cup into the joint you can't support the upper "leg". So the upper one is being pushed down while the lower one is supported. If the clip is real close to going in but just not quite there then it's most likely not a needle bearing that fell out of place. If you can find a way to support the upper leg while pushing the upper cap in place you should be all set.
 
   / A U-Joint is a U-joint for a new joint #16  
If you can find a way to support the upper leg while pushing the upper cap in place you should be all set.

I quite often use a vice to put u-joints together. Usually a nut or a socket is used to push the "upper" cap in enough so that the snap ring will seat. I find it helps to use a brass drift on the "upper leg" while everything is still in the vice to help the "upper leg" move the last few thousands of an inch.

Another tip that really works is to use a flap wheel sander in the die grinder to shine up the holes in the "legs". Often I can just tap the cups into place with a small hammer. I'm not shy about getting the holes shiny either. My reasoning is that by the time I install the next u-joint the hole will be rusted again.
 
   / A U-Joint is a U-joint for a new joint #17  
I use air chisel with blunt tip and careful application. Makes adjusting the "tightness" super easy.
 
   / A U-Joint is a U-joint for a new joint #18  
When I install u-joints I always finish up by unloading them. I open a vise wide enough to rest two ears on top and let the other two fall free in the center. I put a socket large enough it covers the outside diameter on top of the free ear that is facing up. I give it a whack with a hammer and rotate till I have unloaded the pressure on all four ears. By doing this I am driving the caps back out against the clips. This usually frees them up so the joint moves easily but not always.
 
   / A U-Joint is a U-joint for a new joint #19  
I replace them in my nephews 2003 Wrangler last summer and they were tight like that too. much tighter than what I am used to
.
 
   / A U-Joint is a U-joint for a new joint #20  
Pmsmechanic has hit the nail right on the head.
If a needle fell over...snap ring wouldn't go in.

Oh yes they will :mad:

That was they day I learned the value of a hand press and more grease~!!! I HATE doing jobs twice.
 

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