Adding wired remote to winch - is this dumb?

   / Adding wired remote to winch - is this dumb? #1  

houska

Silver Member
Joined
Jan 18, 2019
Messages
172
Location
close to Perth, Eastern ON, Canada
Tractor
Branson 4225h; Kubota KX-040
My Kawasaki Mule has a Warn 2500 lb winch, no remote just the switch on the dash.
I've gotten hold of a never-installed Warn wired remote add-on (https://www.warn.com/atv-remote-control-kit-64259) which will help in particular when I'm done winching and winding the rope back in. Alone. Now I will be able to operate while standing in front of the mule, holding the rope under slight tension as it winds back in.

The prescribed wiring diagram has 2 wires representing in/out going to the existing winch relay, and a red "power" wire meant to go in series with the ignition switch, so the switch operates onlywhen ignition is on. All in parallel with existing dash switch.

But I'm lazy to go digging to find the ignition take-off. So I'm tempted to mount the remote control socket at the side of the driver's seat, right by the relay, and connect its power straight to the battery, bypassing ignition. That could theoretically wind in/out (and drain the battery) spuriously when the mule is "off" and I'm nowhere near. But in practice the remote switch won't actually be connected to the socket when I'm away and the socket rain protector will be on, so I don't see how that circuit could get closed.

Am I being dumb?

Alternatively, I guess I could remove the existing dash switch completely and replace it with the wired remote socket, and therefore just piggyback on the ignition take-off that was found by the original dash switch's installer. Safer?

What have people done? I'm really not keen to be splicing both into the relay (by the battery under the seat) as well as hunting around for the ignition splice point under the dash.
 
   / Adding wired remote to winch - is this dumb? #2  
My mule came with socket and handheld unit. Socket is located below seat near battery. Very helpfull when spooling wire back in. But mine wont work unless key is on or engine running. I could look into it and see how its hooked up.
 
   / Adding wired remote to winch - is this dumb?
  • Thread Starter
#4  
My mule came with socket and handheld unit. Socket is located below seat near battery. Very helpfull when spooling wire back in. But mine wont work unless key is on or engine running. I could look into it and see how its hooked up.
Thanks. If you happen to be easily able to see where the red (probably) wire from the socket goes, I'd much appreciate it. The other 2 wires will go to the solenoid.

But no worries if you don't get a chance to look, or if all you can say is "it goes somewhere dusty on the inside" :).
 
   / Adding wired remote to winch - is this dumb? #5  
let me tell you what, the electrical system on thing is a mess,,,, from the factory. trying to trace a wire is nearly impossible. heres a pic of switch wires. you can see the encased wires and the red wire
20221018_182353 copy.jpg


from here i was able to trace the wire to a junction just behiond battery. here its grooped with 3 other red wires and attaches to a larger black wire. the black wire traces all the way to the back of the cart.20221018_183200 copy.jpg


at the rear of the cart, theres a connection point that i could not get a look inside. i was afraid of damaging the waterproof cover. there appears to be 2 wires at this point. it must be a wire thats hot when the key is on. i really dont see why they would run a wire all the way back here, but i traced it 2 times to same spot. let me tell you, theres alot of red wires on this thing. im not sure your will have the same layout.20221018_183045 copy.jpg
 
   / Adding wired remote to winch - is this dumb?
  • Thread Starter
#6  
let me tell you what, the electrical system on thing is a mess,,,, from the factory. trying to trace a wire is nearly impossible. heres a pic [...]
Many thanks for taking the time to look, photograph, and post.

Seems broadly similar to mine, but not 100%. As you say, it was a mess to begin with, and not helped by accumulated mud and grime. That's why I'm sorely tempted to simplify life and power directly from the battery rather than ignition, or replace rather than add to the wired switch. That way I know what to tap into.
 
   / Adding wired remote to winch - is this dumb? #7  
it might be easier to add a solenoid inline to red wire off of battery, then power the solenoid with a lighted dash switch. i did this with truck mounted winch, works great. just use standard automotive solenoid. use lighted switch, cause if you accidentally hit switch, the engaged solenoid will drain battery.
 
   / Adding wired remote to winch - is this dumb? #8  
You should definitely go wireless. I installed this on my rtv, and my dump trailer
Screenshot_20221018-201414_Amazon.jpg
 
   / Adding wired remote to winch - is this dumb?
  • Thread Starter
#9  
You should definitely go wireless. I installed this on my rtv, and my dump trailer
[Amazon product]
Thanks. Pretty inexpensive and good reviews. If I were buying new, I'd jump on it. But I'm first trying what I already had lying around for $0. If I give up in frustration, I'll give this a try.

For my use case, I don't really value wireless that much. When it's under load, I can be in the cab anyway -- logs, not stuck UTV. So this is primarily so I can rewind cable after use under tension without a 2nd person (or tree) helping me. But heck at that price, maybe I'll do it wireless on my other winch/ATV!
 
   / Adding wired remote to winch - is this dumb? #10  
several years ago added the wireless to my winch, works great but caution the battery in remote goes bad in about a year so carry spare batteries just in case
 
 
Top