Asphalt Slab in Pole Barn

   / Asphalt Slab in Pole Barn #1  

JimMorrissey

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Jul 5, 2001
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1,804
Location
Southern Maine (now)
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'05/'06 L39 TLB
Does anybody use asphalt as a slab in a pole building? I was thinking it would be effective with some kind of coating like they use on tennis courts. Maybe in the end it sould just be better and about the same cost to just pour concrete. Asphalt seems so quick and easy.
 
   / Asphalt Slab in Pole Barn #2  
There is no reason that a properly applied and compacted asphalt slab wouldn't be just as effective as concrete. The trick is properly applying and compacting it within a pole barn. Now if you can pave around the posts right after they're erected then you may have an idea. Lot of extra labor and a small job for a paver. Also consider that the spillage of certain petroleum products can burn holes through asphalt. Then you need more lights in there too.
 
   / Asphalt Slab in Pole Barn
  • Thread Starter
#3  
What if you paved the "slab" prior to standing up the poles....I guess it wouldn't be a true pole barn at that point. You'd have to sink some kind of steel anchors in and stand the poles up in them. There's another post below this that references "lumber link" parts. That might work well.

If you coated/painted the pavement you could get a pretty chemical resistant surface I'd think.
 
   / Asphalt Slab in Pole Barn #4  
I would be afraid the asphalt would divit if you used a floor jack or jack stands. It sure do get soft in the summer. JMHO.
Would a creeper move about ok?
Why a hard floor in the pole barn anyway? Maybe I am not sure what a pole barn is used for. Splain please.

All the best,
Martin
 
   / Asphalt Slab in Pole Barn #5  
</font><font color="blueclass=small">( There is no reason that a properly applied and compacted asphalt slab wouldn't be just as effective as concrete. )</font>

..... until you spill gas, diesel, oil, or any type of a petroleum-based solvent on it. At that point, unless you clean it it up thoroughly and quickly, figure on having it disintegrate wherever the spill was.

.... doh ! ... shoulda kept reading before I replied <sheepish grin>
 
   / Asphalt Slab in Pole Barn #6  
The only thing I would be concerned about would be the petroleum product gassing off and causing noxious fumes within the pole barn.

Other than that, I like the idea. Just remember, when you go to roll it smooth, you have enough clearances on your edges ( ie.. you dont hit a wall or poll when rolling)
 
   / Asphalt Slab in Pole Barn #7  
My take on this idea? My shop has a paved drive leading up to it. It's in pathetic shape already, from dragging equipment around on it, spilling oil/fuel, and using jacks outside the shop.

It would be better than a dirt floor, but far from being as good as a concrete floor (IMHO).
 
   / Asphalt Slab in Pole Barn #8  
How much of a savings can you get from paving over concrete?

If it was a huge savings, it might be alright, but I'd think if it was a money question and your a little short, wait until you have enough to do it right instead of doing someting that will only be marginal at best.

One of the advantages of a pole barn is that you can put money into it in stages. A concrete floor can go in at any time.

I wouldn't do it.

Eddie
 
   / Asphalt Slab in Pole Barn #9  
It might not be fair to compare a driveway pavement to the kind of pavement you would use in a shop. Most driveways are put in by your fly-by-night type of paving company. The asphalt is thin and the base not sufficient. They refer to it as painting the driveway black.

At the end of the day, asphalt is a flexible pavement so if it gets hot and the point load is high, it can damage the surface. The normal guy parking cars, storing hay, or tractors won't do the damage but once you start using jackstands and spilling solvents then concrete looks more attractive.

I would rather have concrete in the shop.
 
   / Asphalt Slab in Pole Barn #10  
My first choice would be concrete.

My second choice would be gravel.

My third choice would be dirt.

notice what doesn't even make my list of choices? /forums/images/graemlins/smile.gif

--->Paul
 
   / Asphalt Slab in Pole Barn #11  
I have asphalt in my pole barn. I have a 12x72' isleway, 6 foot apron on the front, 8 foot on the back. I love it. Haven't had any issues with it. I have clydesdales that walk on it, haven't seen any disfigure in it. Cost me 1.86 a square foot. that was everything, rock, material and labor. Putting costs side by side, I couldn't poor my own concrete myself at that cost with concrete, forms, rock, rebar and equipment rental. Plus the GOOD FRIENDS to help poor 23 yards of concrete. A friend of mine has had asphalt in his horse barn for 10 years, can't smell anything, doesn't get hot in the summer like most would think it would. My 2 cents from experience with it
 
   / Asphalt Slab in Pole Barn #12  
Asphalt slab in a pole barn does work and its about 20 % the cost of concrete. I have a friend that has asphalt in his 60 X120 pole barn it is sealed yearly. and looks great after 10 or 11 years

With that said he understood asphalt and he poured an outer curb in his pole barn that is ~ 5 or 6 inches wide and about 14-16 inches deep with concrete --this has kept he asphalt from spreading out. He puts 4'X4' 3/4 plywood under his jack stands and dosent get the indentations he also uses the same type of plywood pieces under his RV and dosent get indentations from it

He does get all of the spills gas, oil diesel paint thinner etc and he does wipe them up ok but because its sealed well it dosent seem to have a problem

While its not what I would do it does work with a few precautions and some maintenence
 
   / Asphalt Slab in Pole Barn #13  
Jim,

Asphalt has it's places, but parking areas usually aren't a great use. Asphalt doesn't handle point loads and fuel spills well. You'll never see a port or area with heavy point loads with an asphalt surface.

Asphalt for a driveway...great, it's got some desirable characteristics including snow melt. In a shop? For your uses an asphalt shop might be fine. I wouldn't want an asphalt floor in a shop with a creepers, implements, hammers and spilled oil.

Joe
 
   / Asphalt Slab in Pole Barn #15  
Do it right. Do it once. Go with concrete.
 
   / Asphalt Slab in Pole Barn #16  
This thread is 5 years old.
 
   / Asphalt Slab in Pole Barn #17  
9 out of 10 Pole Barns I know of have concrete. The ones that do not have gravel.

Chris
 
   / Asphalt Slab in Pole Barn #20  
Asphalt slab in a pole barn does work and its about 20 % the cost of concrete. I have a friend that has asphalt in his 60 X120 pole barn it is sealed yearly. and looks great after 10 or 11 years

With that said he understood asphalt and he poured an outer curb in his pole barn that is ~ 5 or 6 inches wide and about 14-16 inches deep with concrete --this has kept he asphalt from spreading out. He puts 4'X4' 3/4 plywood under his jack stands and dosent get the indentations he also uses the same type of plywood pieces under his RV and dosent get indentations from it

He does get all of the spills gas, oil diesel paint thinner etc and he does wipe them up ok but because its sealed well it dosent seem to have a problem

While its not what I would do it does work with a few precautions and some maintenence

I have concrete in all my barns. I don't have to worry about any indentions, oil spills or the leveling jacks on my 37,000 RV sinking into the floor. I personally wouldn't used asphalt in a pole barn if it were free.
 

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