...My question is can someone recommend an alternative to buying 3 culverts for $400 a piece. They need to be big to handle the large amount of water crossing the road...
Where in the world do you live?
A 12 inch by 20 foot long, ribbed outside, smooth inside, black, plastic culvert will run $130 at Lowes. The 15 inch culverts are $170 and the 18 inch culverts are $200 each.
Most places on my land, a 12 inch culvert if plenty. I would never go any smaller then 12 inches. It's just too easy to plug up, not to mention that those smaller pipes just don't handle very much water. One 12 inch culvert will handle as much water as 6, six inch pipes. The difference is significant. Also, the smaller pipes will plug up on you real quickly. Even worse, multiple pipes installed together always leak between each other. There is no way to get compaction, plus the smooth pipe will always channel water. Smooth pipe will quickly erode along the sides and fairly quicly wash out.
Welding barrels together has allot of flaws. Rust will destroy them in just a few years. They are fairly thin and it will be very, VERY dificult to get compaction all the way around them. After spending the money buying them, taking the time to cut and weld them together, it will probably wash away on you after the first major storm.
When installing a culvert, the rule of thumb is to have half as much dirt over the culvert as the culvert is wide. A 12 inch culvert needs 6 inches of dirt. An 18 inch needs 9 inches of dirt over it. A barrel will need ALLOT of dirt over it.
Shop around, culverts are not that expensive. A plastic culvert will outlive all of us and then some. Do it right the first time and it will be the cheapest way by a huge margin.
Good Luck,
Eddie