I have a slight problem with the backbone. First off its alot of additional cutting and welding. That in its self provides more points for possible weakness. Also you take 1/2inch or thicker all the way out to the tip of the boom your are talking alot of additional weight. This thing is already going to be so fricking massive i my self will have a **** of a time getting it to pin up to the loader. I can see using a backbone for a pipe. I have a piece of structural steel here that is many many times stronger then that of a single round tube.
Round tube only has extreme strength when it is vertical. Latterly a square tube is much stronger then a round tube. A lot of the boom poles on here i see people supporting with a steel cable. I for one hate cable, it stretches its hard to clamp. I just dont trust it, it has worked well or others but i don't care for it. Why i am wanting to go with chain. A good grade 70 or 80 5/8 chain will provide the same strength as a back bone. Now i can see if i was adding a trolley to the i-beam with some sort of lock then yes a back bone to distrubute the weight from the center back would be better. All of the weight will only be at the tip. Also when i look at a crane, the back bone is mostly risers in the center of the boom. Then it tapers down to the front and back providing tension and support for the center.
As for welding the ibeam to the frame. The frame is more narrow then that of the i-beam. When ever i have built anything, i have always had the premise of wanting distributing weight. Why would i want to attach the i-beam to something smaller then its self. With the plate there would be approx 250 liner inches of weld attaching the plate to that of the frame. That would cause any weight to pull across the entire frame not just the center cross member. I understand the bale spear goes in to that center cross member but the out side frame is still going to be the strongest point.
Figure a square box with a cross in it. The welds would be on every vertical and horizontal plane of the frame to the plate. By doing that the weight would be distribuated over 1100square inches of frame, not 50. That is over 22times the surface area.
So unless you can provide me with some hard physics to why attaching to the frame is better i will go with my plan. I am not past suggestions,its why i am here. I just want answers more then just because.
Round tube only has extreme strength when it is vertical. Latterly a square tube is much stronger then a round tube. A lot of the boom poles on here i see people supporting with a steel cable. I for one hate cable, it stretches its hard to clamp. I just dont trust it, it has worked well or others but i don't care for it. Why i am wanting to go with chain. A good grade 70 or 80 5/8 chain will provide the same strength as a back bone. Now i can see if i was adding a trolley to the i-beam with some sort of lock then yes a back bone to distrubute the weight from the center back would be better. All of the weight will only be at the tip. Also when i look at a crane, the back bone is mostly risers in the center of the boom. Then it tapers down to the front and back providing tension and support for the center.
As for welding the ibeam to the frame. The frame is more narrow then that of the i-beam. When ever i have built anything, i have always had the premise of wanting distributing weight. Why would i want to attach the i-beam to something smaller then its self. With the plate there would be approx 250 liner inches of weld attaching the plate to that of the frame. That would cause any weight to pull across the entire frame not just the center cross member. I understand the bale spear goes in to that center cross member but the out side frame is still going to be the strongest point.
Figure a square box with a cross in it. The welds would be on every vertical and horizontal plane of the frame to the plate. By doing that the weight would be distribuated over 1100square inches of frame, not 50. That is over 22times the surface area.
So unless you can provide me with some hard physics to why attaching to the frame is better i will go with my plan. I am not past suggestions,its why i am here. I just want answers more then just because.