I bought a property last year with a 24x24 post and beam horse barn. Half of the barn has a concrete floor, but the entire barn has a concrete foundation. In the other half of the barn, where the stalls were, the concrete is just under the walls (perimeter) and the stalls are open ground. As I intend to turn the horse stall area into a woodworking shop (or other shop) I would like a concrete floor in there that is level with the rest of the barn. I havent measured it yet but I would guess that the stall area is about 12x20' and once I am done shoveling out all the bedding and horse stink dirt I figure I will be down about 8-10" below the floor in the other half of the barn, which is about how thick the concrete appears to be....
Would this be an insane, unreasonable, or unreasonably expensive thing to try to do on my own with a whole bunch of quickkrete? Part of me feels like I have an advantage since the existing foundation really serves as the forms for the floor I want...but then part of me thinks thats going to be real lot of quickrete...
Additionally, and this would be a separate project...not sure which would get done first... On the outside of the barn there is a "shed" that has been built off of one side (Looks like there is a beam running down the outside of the barn, then this roof comes off of that beam and there is an outside wall and 2 end walls). It housed 2 outside horse stalls. This is about a 12x24 area with only dirt for the floor...not sure if there are even footings for the posts on the outside wall. I want to use this area to store things...like jet skis, maybe an ATV etc...and I feel like, especially for the jet skis, getting them off the dirt with some kind of floor would be a big step toward trying to keep critters out of my stuff...so for this area I was also thinking could I do a DIY concrete pad?
One of the reasons I would think of DIY is because I have concerns about the impact a concrete truck would have on my paved driveway which took a real beating this winter....and also I would have to take down some fencing I imagine for the truck to be able to get close enough to the pour areas.
Any thoughts?
I've poured a lot of concrete. First thing I would do is make a calculation of how much concrete you really need to pour. Because then you can figure out how many bags of Quikcrete it would take - vs getting it delivered.
I've poured a LOT of Quikcrete in 80 pound bags. I've got an electric Mix-N-Go electric mixer from Multiquip:
MC3SEA that will take 2 80 pound bags of concrete at a time. If you're setup "right" you can go thru a lot of 80 pound bags - but by "right " I mean - having ALL of the bags you'll need - having them located literally right next to the mixer so it's a simple job to pull one and dump them in -and then the mixer needs to be right next to what you're putting the cement into.
Even then - the biggest jobs I've done in one day - by myself - are a concrete pad approximately 16 ft long by 2 1/2 foot wide by maybe 8 inches thick. Last year I poured a top on a cistern I built and that was about 6 ft square - by 1 foot thick.
After having done this for a while - I think that's probably about the limit for one person in one day. You could probably do more - but you'd need a bigger mixer - and at least one more helper.
Past a certain point - besides the work aspect - it just makes more sense to get the concrete delivered also because it costs less. For a 12x20 area - to me anyway - that would definitely fall into the realm of "get a truck delivered".
If you're worried about the driveway - have the guy park the truck and fill the bucket on your tractor - haul the concrete in and dump it - and go back for more. The biggest concern there would be how long a round trip would take. You could eat up a lot of time going back and forth and the trucks usually want to offload as quick as possible and get out of there. I'd say having a helper if you go down this road would be the best way - somebody drives the tractor full time until all the concrete is poured - and the other person spreads and helps empty the bucket.
Keep a hose handy and wax the tractor well before hand so any splatter gets hosed off immediately.
If you're REALLY thinking of doing it yourself ( by using bags )- then divide it up into four sections - with expansion joints between each. That would give you 4 sections approximately 6x10 each. I think that is doable - even for just one person - if you're all setup right there to do it.
Says you're located in New England? If you're close - I could show you the rig I have to give you an idea of what is involved.