Cheater tips

   / Cheater tips #1  

Taylortractornut

Elite Member
Joined
Mar 27, 2002
Messages
2,770
Location
Iuka Mississippi USA
Tractor
3550 Fard Backhoe and a 1948 Farmall Cub,
I have a friend that want to be the best at every thing including welding. He came by work the otherday and i was in the shop making dumpster door latch washers. He asked if I did them free hand and I said in a way. I have one of my personal torches in the shop at work along with 2 welders.

My friend was amazed but said I was cheating. I have a homebuilt burners Compass built fro ma cable clamp with a 1/4 20 all thread sharpened to a point. All I have to do is center punch the plate and light the torch and make a great hole. Pretty complex paterns can be cut out with some simple layout.

The next cheater is a ground clamp made with a wide mouth vise grip.


Making bevel cuts using a 3/4 inch round pipe as a torch guide.

a section of small angle iron with a leg at least 1/8th longer than the shoulder of my torch head to steady a long cut.


To gouge a weld or remove an old wed from a junk yard find to make a gouging/washing tip for your torch take a bad/ burnt tip and a drill a little larger than the oxygen hole and drill a 1/64 or better into it and it will do the same job as a straight gouge.

To weld up a bushing bore without alot of fuss you can take a carbon or graphite bar and grind or turn it in the size of the pin you want in the bore and weld away. It wont stick to the filler. Really good in building up Crawler tractor rails or trencher chains.

Most of these tricks I learned from old books, retired Welder/fitters and ship yard workers I have known or worked with.
 
   / Cheater tips #2  
these sound great. Wish I understood half of what the heck you're describing:confused:
 
   / Cheater tips #3  
To gouge a weld or remove an old wed from a junk yard find to make a gouging/washing tip for your torch take a bad/ burnt tip and a drill a little larger than the oxygen hole and drill a 1/64 or better into it and it will do the same job as a straight gouge.

By this do you mean open up the center hole of a cutting tip a few mils in diameter and about 1/64 deep - counterbore the centerhole?

Some great ideas - thanks for posting. If you have any more, by all means bring 'em! I really like the compass idea. I use one all the time to lay stuff out. Why didn't I ever think of attaching the torch to it?
-Jim
 
   / Cheater tips #4  
CHEATER CHEATER CHEATER

I cant freehand very well. I always look around the shop for scraps to make circles, jigs, etc. I wouldn't call it free handing though.

When we made dads lawn roller which was 4' wide and 38" diameter (HEAVY) we had to cut out 3 circles out of 1/4" that were the 38" diameter. The two ends and one in the middle.

Trying to trace and free hand to make it as close to perfect as possible would not have turned out good. So what I did was we drilled a pilot hole where the 1" hole was going to be drilled later for the axle. We tapped it to 1/4" bolt and threadded a bolt in it. Then I took two 1/2" washers and connected them with wire (just a little mig wire) so that they were ~19" appart. Drop the one washer over the bolt in the center and slipped the other over the torch tip. Kept the wire tight and went to town cutting.
 
   / Cheater tips #5  
More tips.

To cut circles using plasma, on the cheap side, drill a small hole in the center of the circle, and bend coat hanger wire to fit in the hole, and then bend the coat hanger wire around the plasma torch head, so the center of the cut path is 1/2 the diameter of the circle. Cost nothing but time. You can pre-make these for different size circles. You can do something similar with a magnet and a wire on steel only. Sticky bottom for other metals. I have a home made compass also , made from two pieces of metal bolted together for the diameter needed. Can cut as large as you want.
 
   / Cheater tips #6  
I have a friend that want to be the best at every thing including welding. He came by work the otherday and i was in the shop making dumpster door latch washers. He asked if I did them free hand and I said in a way. I have one of my personal torches in the shop at work along with 2 welders.

My friend was amazed but said I was cheating. I have a homebuilt burners Compass built fro ma cable clamp with a 1/4 20 all thread sharpened to a point. All I have to do is center punch the plate and light the torch and make a great hole. Pretty complex paterns can be cut out with some simple layout.

The next cheater is a ground clamp made with a wide mouth vise grip.


Making bevel cuts using a 3/4 inch round pipe as a torch guide.

a section of small angle iron with a leg at least 1/8th longer than the shoulder of my torch head to steady a long cut.


To gouge a weld or remove an old wed from a junk yard find to make a gouging/washing tip for your torch take a bad/ burnt tip and a drill a little larger than the oxygen hole and drill a 1/64 or better into it and it will do the same job as a straight gouge.

To weld up a bushing bore without alot of fuss you can take a carbon or graphite bar and grind or turn it in the size of the pin you want in the bore and weld away. It wont stick to the filler. Really good in building up Crawler tractor rails or trencher chains.

Most of these tricks I learned from old books, retired Welder/fitters and ship yard workers I have known or worked with.

The only one I understand completely is the vise grip ground but sound like great ideas I'de like to learn. Have any pictures or rough drawings you could post?
 
   / Cheater tips #7  
You simply bolt or weld or connect your welding cable to the vise grips, lock the grips down, and you will usually always get a good ground. I have had mine for forty years. I use the magnet ground sometimes.
 
   / Cheater tips
  • Thread Starter
#8  
Baby Grand you hit the nail on the head on the torch tip.

I will post a few pics when our new cmeral comes in. I have alot of maintenance welding to do in the shop at work and a helper to take some pics. I use the compass the most making washers and open hooks and roller ends.
 
   / Cheater tips #9  
You simply bolt or weld or connect your welding cable to the vise grips, lock the grips down, and you will usually always get a good ground. I have had mine for forty years. I use the magnet ground sometimes.

J J , the vise grip is the only one I understand. Your circle cutter seems simple to me also. (just bought a plasma), and would like to learn all these little tweaks. Cutting a circle with a torch or plasma cutter, well I always end up with square holes. Any rough drawings would help me.

Merry Christmas
 
   / Cheater tips #10  

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