pmsmechanic
Elite Member
- Joined
- Dec 6, 2013
- Messages
- 4,212
- Location
- Southern Alberta, Canada
- Tractor
- 4410 and F-935 John Deere, MF 245
Cast steel is very easy to drill. About half the effort of regular steel.I really like this idea. I have never even tried to drill into cast before, would it be similar to drilling in mild steel? When you say 1/8" or 3/16", I am assuming you mean the depth of the hole, because you would probably need rivets with a fairly large diameter for the clamp. Am I understanding you correctly?
Thanks for the input.
1/8" or 3/16" refers to the pop rivet size. You drill the hole the same size as the pop rivet. You can get pop rivets in various lengths and head diameters. I don't like to drill any deeper than I have to so I use short rivets. I don't like to drill right through the casting. Though if you do a bit of silicone on the rivet and in the hole will keep dirt and water out.
This is a picture of how I did the brake wires on one of my trailers. As you can see it's a tor-flex axle. All I did was use the axle to protect the wires from mostly gravel out our way. It's -40 two wire elecrical cord which seems to be able to handle the odd rock when it's cold out. The "P" clamp is just pop riveted to the axle. The hole into the cast part of the axle is about 1/4"+ deep.
If I rewire an axle with springs the wire is run down to the axle on the rear top of the leaf to the axle tube. I run a wire in the tube for the opposite brake and yes it's a pain to fish the wires but still easier than fixing in the cold of winter. On those brakes I weld a 3"x4" shield onto the brake drum just touching the spring and attach the wires behind the shield.
I use solder and heat shrink and leave the wires pretty well out in the open. I seen wires in boxes and all the box seems to do is collect dirt and moisture and hold it nicely around the wires. Add a bit of salt from winter roads and over time your brakes don't work any more for some reason!