DK40HST Won't Start.

   / DK40HST Won't Start.
  • Thread Starter
#61  
I always hear the Click, cold, warm it doesn't matter. the no start is a no crank, wont turn over, nothing. I do hear the loud click. All the parts were brand new. They shipped them to me directly from Kioti. The new key switch i guess is the old style that they sent me. The one that came with my tractor was a sealed unit, there is no way to take it apart. The new switch that they sent me can be taken apart. the temp gauge operates as it should. Thanks for the help. I am going to call the dealer today and see about taking it to them after the 1st of the year. They are a couple of hours away.

Nick
 
   / DK40HST Won't Start.
  • Thread Starter
#62  
As for trying the range selector to another neutral position? Yes I have tried both. As I hold the key in the start position I have moved the range selector to all positions and nothing changes. Thanks.
Nick
 
   / DK40HST Won't Start. #63  
Nick, Ritcheyvs and I have been bouncing another idea around regarding when the battery light does NOT come on, when the tractor is up to temperature. Try this test and see what the results are. When you tractor is up to temp and won't crank, and the battery light does NOT light, try removing the connector to the display cluster located on the firewall. It's the black box, similar to the cruise module, not a relay size.
We're thinking along the lines of tricking the tractor into thinking it's off, when it may be thinking it's running, when in fact we know it's not. Somewhat hard to explain, but it makes sense to exhaust all possibilities before going to the dealer. Post back results, please.
 
   / DK40HST Won't Start.
  • Thread Starter
#64  
Nick, Ritcheyvs and I have been bouncing another idea around regarding when the battery light does NOT come on, when the tractor is up to temperature. Try this test and see what the results are. When you tractor is up to temp and won't crank, and the battery light does NOT light, try removing the connector to the display cluster located on the firewall. It's the black box, similar to the cruise module, not a relay size.
We're thinking along the lines of tricking the tractor into thinking it's off, when it may be thinking it's running, when in fact we know it's not. Somewhat hard to explain, but it makes sense to exhaust all possibilities before going to the dealer. Post back results, please.

I will try it. Yesterday it stopped raining for a few hours, so I got her out and ran her around for a while and I couldn't get her to no crank. I am at work for 4 days now. Sunday I will give it another shot. Thanks alot for the help!

Nick
 
   / DK40HST Won't Start.
  • Thread Starter
#65  
Nick, Ritcheyvs and I have been bouncing another idea around regarding when the battery light does NOT come on, when the tractor is up to temperature. Try this test and see what the results are. When you tractor is up to temp and won't crank, and the battery light does NOT light, try removing the connector to the display cluster located on the firewall. It's the black box, similar to the cruise module, not a relay size.
We're thinking along the lines of tricking the tractor into thinking it's off, when it may be thinking it's running, when in fact we know it's not. Somewhat hard to explain, but it makes sense to exhaust all possibilities before going to the dealer. Post back results, please.

Ok, Ran it today for a few hours. The no crank reared it's ugly head after an hour. I took a tester and checked the two connectors at the alternator with the key switch on. 2.75 on the top connector and 9.75 on the lower connector. Both contacts are in one connector just saying top and bottom for reference to where they are on the alternator. Funny 9.75? I then checked the battery and got the same reading. I think that is a bit low. But, I disconnect the plug from the start solenoid stick my jumper wire in and it starts right up.
I am thinking, is there something that wont let the engine start if it reads a low voltage? also no battery light on the dash either.

Thanks,
Nick
 
   / DK40HST Won't Start. #66  
Ok, Ran it today for a few hours. The no crank reared it's ugly head after an hour. I took a tester and checked the two connectors at the alternator with the key switch on. 2.75 on the top connector and 9.75 on the lower connector. Both contacts are in one connector just saying top and bottom for reference to where they are on the alternator. Funny 9.75? I then checked the battery and got the same reading. I think that is a bit low. But, I disconnect the plug from the start solenoid stick my jumper wire in and it starts right up.
I am thinking, is there something that wont let the engine start if it reads a low voltage? also no battery light on the dash either.

Thanks,
Nick

Wow I didn't expect that. I need to do some more head scratching. You may be right about a low voltage threshold that disables the start logic. There is no way to know what all goes on inside those black boxes.

Just so we undwerstand, exactly where was the 9.75v battery voltage actually measured? Was it at the actual battery studs/terminals, the connectors that clamp to the battery terminals, or somewhere else?

The 2.75v sounds right, the book says it should be less than 3.0v. The 9.75v is a real puzzle. If this was only at the alternator connector, there would be several possible explanations. But 9.75v at the battery is very odd, even with the glow plugs drawing normal current, With the instrument panel only getting 9.75v, it's quite likely the battery light would not be visible in daylight because there would only be about 6v across the 12v bulb (considering the diode).

Here are two more diagnostics you can try next time it won't crank. First, (1) pull the connector from the glow relay and then try to crank it. The thought here is that a glow plug could be pulling too much current and pulling down the battery voltage. Then (2) reconnect the glow relay and (with the switch still on) measure the battery voltage; then turn the key switch off and measure the battery voltage again. If the battery voltage is low, wait a few minutes and measure it again to see if it recovers.

There are only two things that I can think of that would account for a true low voltage at the battery: a big current draw or a bad battery. There is a 60 amp fuse that should not allow an excessively big current, I wouldn't think. So maybe it's really just a battery that loses a cell when it gets hot but still has enough juice to run the starter. But I don't think we know enough to start replacing parts (on your nickel) unless you just happen to have a spare battery handy. Even then do the above tests first so you can be sure when it's really fixed.

Supplemental: One more thing, before you even try to start it cold, measure the battery voltage for reference.
 
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   / DK40HST Won't Start. #67  
Charge your battery and then load test it.

Those with a wiring diagram: is the alternator computer controlled? Sounds like one bad diode in the voltage regulator when it gets hot (likely) or a potential winding getting an open when hot.

Those with the service manual: what is the full field test procedure? Normally there is a little tang or something you can hook known-good battery voltage up to bypassing the voltage regulator in order to peg out the fun meter @ 2000 rpm or whatever the spec is.
 
   / DK40HST Won't Start.
  • Thread Starter
#68  
I got the 9.75 at the alternator and on the battery post. I checked the battery just to see if there was a difference. I was hoping there was.

Nick
 
   / DK40HST Won't Start. #69  
I got the 9.75 at the alternator and on the battery post. I checked the battery just to see if there was a difference. I was hoping there was.

Nick

Do you trust your meter?.. go to your car and measure your battery right on the posts. it should be about 12.6 give or take a little bit. and about 14 when the vehicle is running, give or take a bit. If you are measuring 9.75 volts on your battery, either you have one heck of a drain, something north of 100 amps, or you have a intermittently defective battery. Do you have a battery you can take out of another vehicle to put in for a test? Either your meter is broken or your battery is broken.
 
   / DK40HST Won't Start.
  • Thread Starter
#70  
wouldn't the battery at 9.75 have a hard time cranking the motor over? When I use the jumper wire it doesn't even hesitate starting. No slow crank, turns over like the battery is at 12 or 13. Good idea to check the volt meter. It's only a year old but that doesn't mean anything now days.
I can take a battery out of my truck and try that.
Nick.
 
   / DK40HST Won't Start. #71  
Where was the meter's negative probe, on some metal or the negative terminal of the battery?

Use the battery post, not the cable clamp or somewhere on the frame.
 
   / DK40HST Won't Start.
  • Thread Starter
#72  
Where was the meter's negative probe, on some metal or the negative terminal of the battery?

Use the battery post, not the cable clamp or somewhere on the frame.

Probe was on top of each battery post. I did go back and clean the tops of the post and the voltage did read more where it should have. 11.7.
Now, I ran the tractor the other day for a couple of hours. I didn't have one start issue what so ever. Nor did I have the battery light on when the tractor started. I am about to go to the looney bin. I am lost for words. It's great until it happens again. Just keeping everyone up to date
Thanks, Happy New Year!!!!!
Nick
 
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   / DK40HST Won't Start.
  • Thread Starter
#73  
I have been running the tractor for a couple of days now. And the no start issue is a constant now. Even when I start it in the morning for the first time. This should be easier to diagnose now. I have called the dealer and they are expecting me to bring her in. I can't for a couple of weeks, it is being used every day that I am not at work. I traded out the battery yesterday with one in my truck. it didn't change a thing. I then when back through and changed out the cruise module and relay to no luck. I checked the output of the alternator, checked the battery all were in normal 11.70 from the meter. I have no idea. Anyone have anything else for me?

Nick
 
   / DK40HST Won't Start. #74  
11.70 from the meter? That is low.
 
   / DK40HST Won't Start. #75  
I forget if you've done this already, but the only thing I can think of that doesn't involve tearing something apart is check every piece of wiring on the tractor, as well as all the relays and switches to make sure they are functioning properly. I'm just as confused as you are:confused:
 
   / DK40HST Won't Start. #76  
I have been running the tractor for a couple of days now. And the no start issue is a constant now. Even when I start it in the morning for the first time. This should be easier to diagnose now. I have called the dealer and they are expecting me to bring her in. I can't for a couple of weeks, it is being used every day that I am not at work. I traded out the battery yesterday with one in my truck. it didn't change a thing. I then when back through and changed out the cruise module and relay to no luck. I checked the output of the alternator, checked the battery all were in normal 11.70 from the meter. I have no idea. Anyone have anything else for me?

Nick

11.7 volts on a battery is 30% charged. Start your truck, measure the voltage on the battery posts, if it is not over 14 volts, your meter is not right.

Voltage2.gif
 
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   / DK40HST Won't Start. #78  
I have been running the tractor for a couple of days now. And the no start issue is a constant now. Even when I start it in the morning for the first time. This should be easier to diagnose now. I have called the dealer and they are expecting me to bring her in. I can't for a couple of weeks, it is being used every day that I am not at work. I traded out the battery yesterday with one in my truck. it didn't change a thing. I then when back through and changed out the cruise module and relay to no luck. I checked the output of the alternator, checked the battery all were in normal 11.70 from the meter. I have no idea. Anyone have anything else for me?

Nick

11.7 volts is 1 volt low for a battery without the alternator running. And it is at least 2 volts low for running tractor with a spinning alternator..Perhaps your meter is not accurate?

BUT we are still back to the basic questions. Tractor will not crank. WHY wont the tractor crank.. Does the starter solenoid pull in? Yes/No? If not, then did the starter relay pull in? Yes/no? If the relay did not energize, WHY did the relay not energize?.. Did the ground signal come out of the Cruise module, and did it make it to the low side terminal of the Starter relay socket?. Did the key switch provide voltage to the starter relay high side? If not WHY not.. If the relay coil energized, did the relay contacts send power to the starter solenoid? Or do the contacts have a high resistance? Is the wiring or contacts intermittently open? The only way you can find the reason the tractor does not crank is by analyzing and answering each of these questions. The mechanic at the dealership must go through the exact same thought process and analysis. Taking measurements, form a hypothesis, prove or disprove that hypothesis, move on to the next section of the circuit etc. Many of these measurements will require a helper, a warm dry place to work, a schematic diagram, a notebook to write down what was measured, and critical thinking to form a hypothesis. This may or may not be beyond your capability's. But if the tractor is to be repaired, these are the steps that must be taken.
The other approach, and unfortunately one often taken by owners and mechanics too, is the "shotgun" approach.. Start replacing parts. One after the other. Unfortunately this does not fix all of these types of intermittent problems. Sometimes this works, but not always, and this can get very expensive very fast. The scientific method Always works, but it may be more time consuming and is the most difficult to apply and requires more knowledge ( of ohms law for instance) and requires linear thinking.

Always divide your problem in half, and look first one direction, until satisfied that direction is not a fault, and then look the other direction.
Example, The starter does not spin, is there voltage from the battery on the larger starter contact from the battery? When the helper turns the key, does the voltage stay near a nominal 12 volts? Does it drop below 10 volts? If it stays up, you would conclude that the battery and connections to it are most likely OK.

So next question of why does the starter not spin is did the starter solenoid pull in? Did the starter solenoid receive voltage from the starter relay? Take a reading on the input stud of the starter solenoid while helper is attempting to start the tractor. If voltage is present on starter solenoid stud, and voltage is present on the large starter motor input lead, starter MUST spin provided its chassis ground connections are of a low resistance back to the negative return path to the battery. If it fails to spin, then the starter solenoid contacts may be defective, or the negative path may be a high resistance. One way to check for that is to place your negative lead of the meter directly on the battery negative post, and measure for voltage on the case of the starter. If you see any appreciable voltage then your connection to the starter, tractor chassis, battery ground cable is defective.

These are the thought processes you must have to solve this intermittent problem. These are the thought processes the mechanic must have if you give up and take it to the dealer. There is no fault in a piece of equipment harder to solve than the intermittent problem.
 
   / DK40HST Won't Start.
  • Thread Starter
#79  
Thanks for all of that James, I am limited with my diagnostic skills. Heck I would have a hard time spelling hypothesis if it wasn't for spell check. This is why she is getting driven 2 hours back to the dealer. She is only a year old and 101 hours. Don't ask my wife what she thinks. She wants a new tractor. I really appreciate all the help. It must be equally frustrating with someone that could fix this, try to explain it to someone who can't.

Nick
 
   / DK40HST Won't Start. #80  
Thanks for all of that James, I am limited with my diagnostic skills. Heck I would have a hard time spelling hypothesis if it wasn't for spell check. This is why she is getting driven 2 hours back to the dealer. She is only a year old and 101 hours. Don't ask my wife what she thinks. She wants a new tractor. I really appreciate all the help. It must be equally frustrating with someone that could fix this, try to explain it to someone who can't.

Nick


I have been in this scenario many times Nick, I have helped many tech's solve problems in electronic equipment over the phone. It is a very difficult thing to do, but I did it day in and day out. Of course over the phone is much better than through this "social media" format. And of course these were technicians by trade, and had at least some electronic background. And sometimes I just had to get in the car and drive sometimes hundreds of miles, and fix the darn thing.:shocked:

As I said, intermittent problems are the hardest problem to solve. It is said that if you are a technician and you die and wind up in the "bad place".. your particular punishment will be a room full of intermittent equipment for you to fix.:mur:
 

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