Electric Trailer Brakes Troubleshooting

   / Electric Trailer Brakes Troubleshooting #31  
The power setting on the brake controller isn't turned down is it? the manual slider will only put out as much power as the controller is set to.
 
   / Electric Trailer Brakes Troubleshooting #32  
The power setting on the brake controller isn't turned down is it? the manual slider will only put out as much power as the controller is set to.

Uhh... You know, I just gave this same advice to someone on another thread. But somehow, I totally spaced it over here. Yeh. Definitely check the gain.
 
   / Electric Trailer Brakes Troubleshooting #33  
My trailer brakes were acting up recently and I was pretty stumped until I figured out that when I installed the load distributing bracket I tightened the clamping bolt right onto the wires!
 
   / Electric Trailer Brakes Troubleshooting #34  
I went out and checked everything. Good ground wired directly to the brakes from the truck. With nothing hooked up, blue shows 12v. With the trailer hooked up, voltage drops to barely measurable. With the controller manually engaged, I now see .25 volts and you can hear the brakes lightly buzz. I checked the voltage feeding the brake controller and it is fine. I hooked 12v directly to the trailer plug and the brakes lock like they should. At this point, I am fairly certain the brake controller is due for a replacement.
You say you checked the voltage feeding the controller. Did you also check it under load (brakes applied)? There could a fault in the circuit feeding the controller and the voltage will drop under load.

Also like aczlan and bardwell said, check the wiring to the back of the truck; see if the brakes lock up by powering it from the controller end; you really want to check all the way back to the pin in the truck connector to be sure there is no big voltage drop when a load is applied due to corroded plug, loose conncetor, frayed wire, etc. I wouldn't purchase a new controller until ALL the wiring checks out under load.
 
   / Electric Trailer Brakes Troubleshooting #35  
I wouldn't purchase a new controller until ALL the wiring checks out under load.
The reason I suggested that is that I spent most of an afternoon once under an F450 when I replaced a working brake controller with a bad one and the brakes still didn't work... The problem was in the "jumper" harness that plugs into the main harness on the frame rail and goes back to the trailer plug.

Aaron Z
 
   / Electric Trailer Brakes Troubleshooting
  • Thread Starter
#36  
I checked the voltage at the controller both on the blue wire and the source feeding the unit. Under load the feed voltage did not waiver. Checking voltage on the blue with the controller turned up then all the way down and no difference in the output voltage. .25 is all. I

In the morning i'll pull the power from the controller and feed it directly into the brake control wire. We checked continuity the other day, so if this test works, I'll go hunting for a controller locally.
 
   / Electric Trailer Brakes Troubleshooting #37  
I checked the voltage at the controller both on the blue wire and the source feeding the unit. Under load the feed voltage did not waiver. Checking voltage on the blue with the controller turned up then all the way down and no difference in the output voltage. .25 is all. I

In the morning i'll pull the power from the controller and feed it directly into the brake control wire. We checked continuity the other day, so if this test works, I'll go hunting for a controller locally.

bottom line.. if you can fee dthe blue wire 12v after the controller and hte brakes lock.. but the controller set to max and pushed won't send anything.. it's a controller issue.
 
   / Electric Trailer Brakes Troubleshooting #38  
You need both voltage and amperage for the brakes to work. I have seen a blown fuse still indicate voltage but would not pass current. A simple check that should always be performed is to use a 12v test light. I you do not have both V & A it will not illuminate.
 
   / Electric Trailer Brakes Troubleshooting
  • Thread Starter
#39  
I fed 12v through the truck and the brakes locked right up. Looking for a good deal locally on a Tekonsha Prodigy or will settle for a Primus if that's all I can find. I could get one on Amazon much cheaper, but would like to get this back in service today.

Thank you all for the help!
 
   / Electric Trailer Brakes Troubleshooting #40  
I fed 12v through the truck and the brakes locked right up.

Seems like a pretty definitive test. One final question that I'm not sure I've heard the answer to: is the gain all the way up on the controller?
 

Tractor & Equipment Auctions

2015 KENWORTH T800 DAY CAB (A53426)
2015 KENWORTH T800...
2016 Ford F550 Flat Bed (A52377)
2016 Ford F550...
2017 Bobcat S70 Compact Wheel Loader Skid Steer (A51691)
2017 Bobcat S70...
New/Unused AGT Industrial LRT23 Mini Skid Steer Loader (A51573)
New/Unused AGT...
2019 JOHN DEERE 8295R LOT NUMBER 183 (A53084)
2019 JOHN DEERE...
HITACHI ZAXIS 250LC-6N EXCAVATOR (A51246)
HITACHI ZAXIS...
 
Top