johndeerejohn
New member
The power setting on the brake controller isn't turned down is it? the manual slider will only put out as much power as the controller is set to.
The power setting on the brake controller isn't turned down is it? the manual slider will only put out as much power as the controller is set to.
You say you checked the voltage feeding the controller. Did you also check it under load (brakes applied)? There could a fault in the circuit feeding the controller and the voltage will drop under load.I went out and checked everything. Good ground wired directly to the brakes from the truck. With nothing hooked up, blue shows 12v. With the trailer hooked up, voltage drops to barely measurable. With the controller manually engaged, I now see .25 volts and you can hear the brakes lightly buzz. I checked the voltage feeding the brake controller and it is fine. I hooked 12v directly to the trailer plug and the brakes lock like they should. At this point, I am fairly certain the brake controller is due for a replacement.
The reason I suggested that is that I spent most of an afternoon once under an F450 when I replaced a working brake controller with a bad one and the brakes still didn't work... The problem was in the "jumper" harness that plugs into the main harness on the frame rail and goes back to the trailer plug.I wouldn't purchase a new controller until ALL the wiring checks out under load.
I checked the voltage at the controller both on the blue wire and the source feeding the unit. Under load the feed voltage did not waiver. Checking voltage on the blue with the controller turned up then all the way down and no difference in the output voltage. .25 is all. I
In the morning i'll pull the power from the controller and feed it directly into the brake control wire. We checked continuity the other day, so if this test works, I'll go hunting for a controller locally.
I fed 12v through the truck and the brakes locked right up.