Scooby074
Super Member
Thanks for the info, Chris.
I ask because I'm shopping for a one-ton flat bed truck, F350 or equivalent, 1995-2000 vintage. These typically have well over 100K miles on them which make me wonder if this sparkplug blowout problem is relate to high milage. Or is it just due to screwups in replacing and tightening plugs?
Researching this problem I discovered that undertightening the plugs can cause blowout too since the loose plug apparently hammers the threads in the aluminum head causing them to fail.
Its actually really easy to do. Torque spec is ~110 INCH pounds. Plus ford says that if you go over one time, you likely pooched it so make sure you have a good torque wrench., Its really important with these engines. Very Common problem, Timesert has a special kit thats the preferred method of repair. Helicoils arent great in this application.
Another issue is plugs seizing in the heads in the 2004 + Tritons (so much for the vaulted redesign
The manifold is another issue to check thoroughly. Dealerships usually wont mess with trying to drill the broken studs out, and like to remove the head ($2000++) Its VERY tight between the frame rail and the head. I had to buy a right angle air drll (yay new tool
Ford has a Bulletin on these defective studs, Stainless is the recommended replacement, however our dealer had no idea about this bulletin and only stocked the steel studs which are 1/3 the price
And ours wasnt the only one with these problems. Ive worked on several that had these issues