bunyip
Elite Member
About 30 years ago I worked for a conservation department and one of the pre summer jobs was fuel reduction burns, to do this a small aircraft was used with two crew and pilot, they would have a box of what were like table tennis balls which were about quarter full of potassium permanganate, they also had a large syringe and needle loaded with glycerine, the idea was to fly over the area to be burned, inject a ball with an amount of glycerine and toss it out the window, about 30 seconds later this mixture would ignite and hopefully start a fire.
Several hundred of these balls had to be thrown out to make the job effective and the operators had to work quickly because of the aircraft speed.
Enter the engineers, they built a machine that could do the same job in a fraction of the time and with one operator, they could cover a greater area in less time by flying faster and delivering more 'bombs'.
The machine was built and was an impressive piece of kit, hit the switch and balls dropped into a tube, needle in and inject and release into a chute which exited the bottom of the fuselage, we watched it being demonstrated on a test bench and it could throw out more balls in a minute than two operators could in quarter of an hour.
The machine was duly fitted to the aircraft and away it went to perform it's magic, we expected to see lots of smoke in the next hour or so but instead we saw and aircraft return rather hurriedly and a white faced operator emerge.
One thing the engineers had overlooked was the venturi effect, we were told that as soon as the machine started about 20 balls went down the chute and were injected but as soon as they were released the venturi forced them back up the tube into the hopper, the operator turned the machine off and opened the top and fished out about 500 of these balls and tossed them out of the window before they ignited, having no idea which ones were live he had to jettison the lot.
I believe he didn't come back to work for a while after this character building experience.
Meanwhile we went back to the old method until the problem was fixed.
Several hundred of these balls had to be thrown out to make the job effective and the operators had to work quickly because of the aircraft speed.
Enter the engineers, they built a machine that could do the same job in a fraction of the time and with one operator, they could cover a greater area in less time by flying faster and delivering more 'bombs'.
The machine was built and was an impressive piece of kit, hit the switch and balls dropped into a tube, needle in and inject and release into a chute which exited the bottom of the fuselage, we watched it being demonstrated on a test bench and it could throw out more balls in a minute than two operators could in quarter of an hour.
The machine was duly fitted to the aircraft and away it went to perform it's magic, we expected to see lots of smoke in the next hour or so but instead we saw and aircraft return rather hurriedly and a white faced operator emerge.
One thing the engineers had overlooked was the venturi effect, we were told that as soon as the machine started about 20 balls went down the chute and were injected but as soon as they were released the venturi forced them back up the tube into the hopper, the operator turned the machine off and opened the top and fished out about 500 of these balls and tossed them out of the window before they ignited, having no idea which ones were live he had to jettison the lot.
I believe he didn't come back to work for a while after this character building experience.
Meanwhile we went back to the old method until the problem was fixed.