Hinomoto E-2304 Problems

   / Hinomoto E-2304 Problems #1  

tsdial

Member
Joined
Jan 6, 2009
Messages
27
Location
Tennessee
Tractor
Hinomoto 2304
Warning-this may be a long post.

I bought this Hino about 2 1/2 years ago. It's my first tractor, and I'll be the first to admit I knew nothing about them. I know a little more now-thanks to resources like this great group-but I've still got a long way to go. For instance, I didn't know you couldn't use ether-the guy at the place I bought it from (I guess it's one of those "roadside lots" you guys keep talking about) used ether on it when it was a little hard to start when he was showing it to me, so I thought that was okay to do. Shoot, the starter fluid I buy even said it's for diesels! Of course, after reading here, I know better now, but the damage is probably done. It's always been a little hard to start, so when it was cold I'd just give it a little shot to help it along. Always concerned me somewhat when I'd hear a bang or thud during the starting process, but I just assumed that was part of it.

Also, the tractor has a FEL on it, and I've worked it hard. Now I read on here that my model shouldn't have a FEL installed on it, that it might make the front end go out. Well, that may have happened also, as I'll describe later.

A week or so before Christmas I used the tractor with a subsoiler attached to it to break up some ground so we could dig a trench to lay some conduit in. I worked it pretty hard, as our soil here in Middle TN has a lot of clay in it. In the middle of doing this, it suddenly overheated. Turned out the belt broke this time, but it has overheated several times in the past, and I always wondered about it, as I was always careful to keep a good mix of antifreeze in it, and checked the level often. After hard use the level always seemed to go down-a lot of it was blowing out the overflow. I put a new radiator cap on it, sprayed out the fins in the radiator a lot, and when I was working in a dusty area I even put a furnace filter in front of the radiator to keep the dirt out of it, and changed the filter often (I'm in heating and A/C and had a bunch of scrap filter material to use). I thought maybe the water pump was going out. Now I believe that it's possible the head gasket is blown (which I actually had also wondered about).

Anyway, the tractor worked okay except for having to replace the belt. I got the new belt on, and finished what I was doing. It was probably a little over a week later when I used the tractor again, this time to push the dirt back in the ditch and to move and spread some gravel. While I was doing this I had headphones on and was listening to an MP3 player. In the middle of doing this, all of a sudden the tractor starts losing power and putting out black smoke, then quits. Since I had the music playing in my ears, I didn't really hear what it sounded like when it did this. The fuel gauge said 1/2 full, but I decided to fill it up anyway. Guess what? When I took the cap off the tank appeared to be dry (it was after dark and I couldn't see it very well, but it did indeed appear to be empty). I added fuel to it, and, knowing it probably wouldn't start, tried it anyway. Sure enough, no go. Since it was already 10 PM and I figured I was ticking the neighbors off anyway, I figured to let it go until the next day. Now I've gone through the pain of bleeding this thing once before, when I changed the fuel filter, and I know how hard it can be. I cracked the nuts at the top of the injectors and cranked it over until fuel started seeping out, then tightened them and tried again. Still no go. Had other holiday things to do, so I basically left it there until last weekend. Then my son and I used my truck to drag it to the garage. First thing we notice is the front wheels are dragging, not turning. I've got it in neutral, and I then pulled back on the 4WD lever to make sure it's disengaged. They still drag. I figure maybe I have to get it started and get the gears turning to totally disengage it. The drive is wet and the wheels are muddy, so we decide to drag it on over to the garage (when it quit it was only about 30 yards from the garage door anyway). While we are pulling it the rest of the way, one of the front wheels frees up. We get it close to the garage door and jack it up to put it on dollies to get it in the garage. When we jack up the front end, if we spun the free wheel, the other wheel turned also. ????

Got it into the garage, and have been tinkering with it a little here and there since then. Checked out the glow plugs, found 2 of 3 were dead. Ordered some, they came in today. Tried 'em, no luck. Since it had run dry and had put out all the black smoke, at one point I ended up pulling the injectors out, carefully taking them apart and cleaning them, and then put them back together and reinstalled them. Wouldn't start then, but I figured the dead glow plugs didn't help there.

While waiting for the plugs to come in, I ran across this forum and started reading. Stayed up 'til 11:30 last night reading, cutting, and pasting info into a word document. Today the plugs came in, but before I installed them I went to Harbor Freight and bought a cheap ($25) diesel compression tester. Another poster had said the pressure should be 398-454 PSI with a minimum of 327. Now I don't know how accurate this HF tester is-I know it's nothing like you professional diesel mechanics that post here use-but it showed the following; cylinder closet to steering wheel, 460 PSI, middle one, 240 PSI, the farthest front one, 260 PSI. I blew air in the middle cylinder and couldn't feel any coming out of the other two. I should also state that when I did this I was using the ports for the glow plugs, before I put the new ones in, so this might not be accurate-I guess the pressure might bleed back through the injectors, now that I think about it. What do you guys think? I just really didn't want to disturb the injectors again, and wasn't sure this kit had the right size fitting for them, whereas it did for the glow plug holes.

Anyway, I put in the new glow plugs and tried starting it. Nada. BTW, I've kept my automatic charger on the battery since this weekend. It periodically kicks on to keep the battery charged, so I don't think that's the problem, although I also read that a car battery, which is what this probably is, may not crank it fast enough. What kind of battery should it be? I replaced the starter earlier this year, so it should be working properly. I even pulled the rubber hose between the intake and the filter body off, and sprayed a little WD-40 down the intake; somebody here had suggested that to another person with a similar problem-I figured it was to increase compression. After spraying a little in, I then directed a heat gun to blow down the intake. When I cranked it over, nothing really happened at first, then about 25 or 30 seconds into cranking it would start to sound different, like it was about to catch, and then start putting out black smoke. It would do this for a few revolutions, then sound like nothing was happening, then for a few revolutions sound like it was about to start again. I was afraid to crank it very long-as it is, the starter overheated a couple of times and I had to let it cool off. Tried this a few times, then gave up and decided to come here and post. A couple of times when I was cranking it, it almost seemed like it was blowing smoke back out of the intake, like a valve was stuck open or something.

So, what's everybody's opinion(s). Blown head gasket? Stuck valve? Just haven't gotten the fuel system bled out properly? Somebody mentioned injection pump 180 degrees out of time on another, older thread. Can that happen w/o taking it off? Speaking of timing, how do you time this engine?

And the front end-think a gear's busted, as another poster had experienced, or do I just need to get it running again to get it out of 4WD? I kinda like this old tractor, but as everybody points out, Hino's are tough to get parts for. If it's going to take a lot to get this thing going right, I don't want to waste money on it. My wife is open to me getting a brand new tractor :eek: :D , and with all the 0% financing going on, I could see myself on a new one, a brand that parts are available for. I just hate to give up on this one if it can be fixed for a reasonable amount. But the chores are backing up-post holes need to be dug, dirt needs to be moved, gravel needs to be spread, and the drag harrow needs to be drug over the horse manure....:rolleyes:

Let me know what you guys think, and thanks in advance for any help you can give.

Tad
 
   / Hinomoto E-2304 Problems #2  
Do the air test again on the 2 cylinders that are low and this time remove the radiator cap, look for bubbles in the coolent while the air is in the cylinder. I am guessing the headgasget has blown into the cooling passages, this is the source of your overheating, coolant issues and now a non start. The low compression on the 2 cylinders will cause the black smoke and not wanting to start. If you read back far enough in the archives, the was another Hino that died in the same fashion with the black smoke and then not wanting to start, and it was a blown head gasget. There is a guy in IL that posts here that can get some Hino parts, I am sure he will chime in or you can find him posting to other Hino problem posts. Mike
 
   / Hinomoto E-2304 Problems #3  
Sounds like head gasket or broken rings in those 2 cylinders. Plus it still may not be bled good enough. You have to let the fuel run until you see no more bubbles. As far as the front axle, it shouldn't be dragging. Since you can jack it up and turn by hand, I'm hoping it was just in a bind when it shut off. Len Sheaffer is good at getting parts from Hitachi who now owns Hinomoto.

Eugene
 
   / Hinomoto E-2304 Problems
  • Thread Starter
#4  
Mike,

That sounds like a good suggestion and I'll try it. I had read back through most of the threads on Hinos and saw the one you mentioned-that's what lead me to believe that it might be a head gasket. What do you think of pressurizing through the glow plug ports? Could I be damaging the injectors? Would the air/compression pressures bleed back through the injectors?

Thanks for replying,
Tad
 
   / Hinomoto E-2304 Problems #5  
A Hinomoto will not start with that low of compression on 2 cylinders. The good news is, if you had done any damage to the pistons with the either, you'd be getting a zero reading. I check compression through the glow plug holes,no problem. The reading you're getting off of #3 tells me your guage is working just fine. I've never put air pressure into the cylinders so I can't answer that one.

Eugene
 
   / Hinomoto E-2304 Problems #6  
PS. I've put car batteries in every one I've ever owned.

Eugene
 
   / Hinomoto E-2304 Problems
  • Thread Starter
#7  
Eugene,
Good to hear that I probably haven't done in the pistons! Do you think I might've damaged the rings, though? What do you think made it happen all of a sudden like that? Been leaking some, got hot, and finally blew a big hole in head gasket?

Thanks,
Tad
 
   / Hinomoto E-2304 Problems
  • Thread Starter
#8  
Whoops! Sorry Eugene, I missed where you posted earlier that it might be the rings in those 2 cylinders. Sounds like I need to start taking this thing apart and looking inside, although I might try bleeding the fuel lines again. I'm also thinking about pulling off the tank and cleaning it out, and blowing out all the fuel lines, and replacing the filter. The fuel I had put in it after it quit was fresh, but God knows what else was in the tank at that point.
 
   / Hinomoto E-2304 Problems #9  
I wouldnt mess with the fuel lines again, your getting fuel, the black smoke is evidence of that. Your problem is the low compression on those 2 cylinders. My money is on a blown headgasget and not rings. But your not gonna know till ya get that head off the block and see what you find. Take lots of digital pics as you take her appart, they will help when you put it back together again. Mike
 
   / Hinomoto E-2304 Problems
  • Thread Starter
#10  
Update-
I finally got the time this morning to pull the head off-sure enough, you're right, BotaMike. Appears to have been a hole in the head gasket between the middle and front cylinder, and it appears to maybe have been there awhile, although it's hard to tell. The whole head gasket was pretty mangled when I got it loose. I didn't see any scoring on the cylinder walls, and no holes in the pistons, so I felt pretty good about that. Now it's a matter of finding that head gasket. I e-mailed Mr. Sheaffer last week about one and some other parts, but I haven't heard back from him yet-I figure he's probably pretty busy and it takes some time to track this stuff down. In the meantime, just in case he can't get one, any suggestions?

Tad
 
   / Hinomoto E-2304 Problems #11  
Sounds like you found the problem! Replace that gasget, I usualy will get new head bolts if they are avaible, just a personal preferance, I dont think they used the TTY style head bolts that can only be used once. Hope your able to come up with the needed head gasget. Mike
 
   / Hinomoto E-2304 Problems #12  
I can't find an email from you. I did receive one from someone from Florida that I replied to on 1/5/09. Did you use the email address that is at the end of this post. I can supply you with parts. There is an email address that I quite using 4 years ago that is still being posted on some websites. If the seller had to use ether to start it, it probably had low compression to start. It might be a good idea to check your ring end gap to see if the rings are warn. I would aslo recommed bleeding it correctly. Did you bleed the the bleed screws on the filter assembly & injector pump? Bleeding the injectors does not bleed the fuel system. The pump compresses the air in the pump. Breaking the injector lines will not get all the air out. You won't damage the injectors by pressurizing the cylinders. The injector pop pressure is over 1920 psi.
 
   / Hinomoto E-2304 Problems
  • Thread Starter
#13  
Mr. Sheaffer,

I sent you an e-mail earlier today-for some reason I couldn't get on here. The address I sent it to was either sheaftractor@grics.net or parts@sheaftractor.net ( I think this is where I sent the prior e-mail). Anyway, I'm going to post it here and then resend it again. Here is the message:

Mr. Sheaffer,



I tried to go to the forum to get the e-mail you referred to (I received notification and a copy of your post via e-mail this morning) but I can't seem to get on the site. I can go anywhere else on the internet, but not there. I'm the person who posted on Tractorbynet that I was waiting to hear back from you on parts. Whichever e-mail address I used (it might even have been this one) I requested a read receipt on it and actually got one, so if you're not using whichever one it is, somebody else is-I hope that doesn't create problems for you.



Thanks for the info with the post-when I pulled the head, there did appear to be a small gap leading from the middle cylinder to the front one, which of course would explain the lack of compression in those 2 cylinders. I haven't actually checked the ring gap, but visually things look good. No scoring of the cylinder walls. As far as bleeding the fuel lines, I did it all the way down the line, starting at the filter and ending at the injectors. I put new glow plugs in it, as 2 of the 3 were dead. It would almost start, hitting a little every now and then (this was with me blowing hot air from a heat gun down the intake) and puffing out black smoke, so I think I was getting fuel okay.



Anyway, the parts I want to get pricing/availability are (including the Hinomoto parts number, if I have it, from my parts book-feel free to double-check me on the numbers, as I don't know how accurate this book is):



Head Gasket 6251-1111-00-1

Or

Gasket set cylinder head 6251-0954-00-1 (if this is available, and if it has all of the gaskets for things like the intake and exhaust manifolds, this would be the better choice-I didn't pull the intake or exhaust loose, but I'm sure they're due to have new gaskets)



Gasket, fuel injector 1601-1201-00-0 (I'm thinking this is the copper washer-type gasket at the bottom of the injectors-I pulled out the injectors, took them apart and cleaned them. When I did this, I noticed that 2 of these were thick and cone-shaped on one side. The third was just a flat copper washer, so I'm thinking someone lost one at one point and just stuck this in)



Injector assembly 5701-1210-00-0 (I don't think these are bad, but when I disassembled them I may have mixed up the shims in them-I didn't realize at first that they were different sizes)



Fuel filter assembly 6051-5105-00-1 (if there's a cheaper generic version, by all means let's look at that. The reason I'm looking at replacing it is because one of the bleeder screws stripped out and I had to put a longer bolt with no bleeder hole in it)



From what I've read on the board, it´s unlikely the fuel injection pump is bad, but if you feel it's at all possible, price it as well : 6231-5101-00-1



Also, if there are any general rebuild kits available for different items (such as the hydraulic pump, rear lift, etc., fuel injection pump, etc.) please let me know.



I know it's a pain to look up and price all these things. I own a small heating and a/c company myself, and have people ask me to price things all the time. I can promise you the difference is I'm definitely going to be buying at least some parts. I'm trying to decide whether to keep this thing or get rid of it. My wife has pretty much agreed to a brand new tractor but I hate spending all that money if I don't need to, as much as I'd love to have a new Kioti! Either way, I'm going to have to get this one running again, even if I'm getting rid of it. It's been a good little tractor, a learning experience for me as it's my first. I grew up in the country, but we never had a tractor. I've really overworked this poor little thing, and probably do need a bigger one. But if I'm going to keep it, I'm going to fix it up right-I hate having little things that don't work right. When I bought it, I immediately got all the documentation I could on it, and changed fluids and filters. Even after doing that, it seems to me the 3 point lift is kind of slow and weak, but then again, I have no point of reference to judge it accurately.



I also may end up having to replace some parts in the front axle-when pulling this thing about 30 yards to the garage, my son and I noticed the front wheels were dragging, even though it was in neutral and even after we stopped and pulled the 4WD lever back to disengage it. I'm hoping that is just because I need to get it running again for it to disengage fully.



Thanks for wading through all this, and please let me know something as soon as you're able to.



Thanks again,

Thomas S. "Tad" Dial
 
   / Hinomoto E-2304 Problems #14  
I have a good friend who did the same thing with his Hinomoto/Massey 220. I replaced the head gasket with a Massey part and used the same head bolts. That was over three years ago and she still starts and runs as good as ever. Just be sure to tighten the bolts in the required sequence and amounts with a good torque wrench.
 
   / Hinomoto E-2304 Problems
  • Thread Starter
#15  
At this point I'm just waiting for the parts to arrive (Mr. Sheaffer has them on order, and it sounds like they may get here soon) but you bring up a point which has been on my mind-exactly what are the torque specs and the bolt tightening sequence? I hope that info comes with the gasket kit, or maybe Mr. Sheaffer can tell me. Anybody here that knows, feel free to chime in!:D

Tad
 
   / Hinomoto E-2304 Problems #16  
Also, they will need to be retorqued after a few hours. Generally, you start in the middle and go in a circular pattern towards the outside. I will get the specs tonight if you don't already have them by then.

Eugene
 
   / Hinomoto E-2304 Problems
  • Thread Starter
#17  
No sir, I don't have them yet, if you can get them I would really appreciate it.

Tad
 
   / Hinomoto E-2304 Problems #18  
Torque the 12mm bolts to 35 ft/lbs
Torque the 10mm bolts to 17 ft/lbs
Then torque the 12mm bolts to70 ft/lbs and the 10mm bolts to 35 ft/lbs.
Start eith the second bolt back over the cylinders and work in a clockwise direction on the 12 mm bolts. Do the 10 mm bolts after the 12's and go from front to rear.

Eugene
 
   / Hinomoto E-2304 Problems
  • Thread Starter
#19  
Thanks, Eugene-I really appreciate it. Just waiting for the gasket kit, and now you've got me taken care of on the install end. :eek: I was really concerned about installing it w/o the proper torque settings and sequence.

Tad
 
   / Hinomoto E-2304 Problems #20  
I have had many Hinomotos and had glow plug problems before. I replaced three once and they all burnt out within a week. After talking to the mechanic at the Massey dealer he told me to replace the ignition switch. They tend to go bad and will keep the glow plugs burning until they burn out.
 

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