How can I repair this...

   / How can I repair this... #11  
Don't think gorilla glue would work, but the two part epoxy (3M) that he is talking about probably would.
 
   / How can I repair this... #12  
I second the two-part epoxy. It is far better than gorilla glue for non-porous materials.
 
   / How can I repair this... #13  
I have a lot of experience using 3M #8115 panel bonding adhesive, it will work. But, you really have to have a $70 gun to be able to mix and apply it. You could buy a cartridge and cut it open, then mix it by hand wasting most of it. Thats about $27 and a hassle. You have to remove all the paint from both surfaces in the area of the bond. And you need to find a way to clamp it tightly, (some screws?), while it sets. The vehicle should remain stationary for about 24hrs.

We used to just tack them back on with a mig, they could probably do this while you wait. It would be much quicker and easier.
 
   / How can I repair this... #14  
I don't know if it's epoxy but "JB Weld" is two part and I have fixed many things using it. Metal - wood - plastic....
don't think I've tried glass YET

Just have some way of holding the parts in place while setup is taking place.

You should find it at most hardware outlets, it is available in 2 setting speeds.

"This is a stick up!"
"Reach for the sky!"

" I'll try; but I'm sure I can't make it!" :D
 
   / How can I repair this... #15  
Yes, JBWeld is epoxy, and some of the best and strongest I've ever used. I'd recommend the "regular" JBWeld vs their JBQuick quicksetting epoxy - it's stronger but takes a little longer to set and cure completely. Give it at least 24 hours to fully cure.

If you decide to JBWeld it, try to use popsicle sticks or matchsticks to glop (technical term) a bunch of it INSIDE the panel, then place the bracket and leave the hatch propped open so that the glop inside can "flow" down via gravity onto and over the bracket.

- Jay
 
   / How can I repair this...
  • Thread Starter
#16  
The only experience I have had with 2 part epoxy turned out really bad. But that was 30 years ago. I never have been able to mix bondo or any other 2 part substance (except peanut butter and jelly). I'm sure epoxies have gotten better in the last 30 years and I have changed too (for better??) so I guess I just need to get some and give it a try.

Forgot about JB Weld. The bracket itself is in very good shape.
I could JB Weld it or use 2 part epoxy AND stick some bolts in place.
The hardened goo could really grip the bolt threads and hold it well.

I think I'll get some 2 part epoxy and see what I can mix up.
I really need the practice as I'm sure I could use the skill elsewhere.

Thanks.

Pooh Bear
 
   / How can I repair this... #17  
Go to a local body shop and see if they will tack weld it for you. We did stuff like this for $25 while the customer waited. Tell them you will handle the rest, you just want it welded.
 
   / How can I repair this... #18  
There is actually a fair amount of push against that bracket. I would say no to glue or epoxy, yes to welding but be careful not to burn thru to the other side and hurt your paint.
 
   / How can I repair this... #19  
This must be a common problem with Ford Explorers because I had a friend over with the exact same problem about two years ago. He had tried epoxy with no success. I tig welded the bracket back on. It had to be done upside down and was a pain! I was afraid to try mig because of sparks messing up other stuff. Covered everyting around - - made short welds to keep the heat down. Turned out pretty well. No electrical problems and didn't mess up the outside paint. This is the only way I would recommend for a long term repair.
the metal is very thin around this bracket.

Good luck,

Reggie
 

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