Loader Introducing the Kubota Super L45!

   / Introducing the Kubota Super L45! #1  

lhansman

Gold Member
Joined
Sep 28, 2005
Messages
368
Location
Alton, ON
Tractor
Kubota L45
I like the L45 but to be honest I always wished it had a little more loader lifting capacity. An L45 with the lifting capability of the M59 would be ideal for me. I looked seriously at the M59 before purchasing the L45 but the only one I could find was used and so in the end I went with the slightly lighter weight and full warranty of a new L45.

This spring I was finishing up removal of an old retaining wall for a customer and the L45 was struggling to lift some of the broken up concrete foundation pieces. I mentioned to my customer that I wished I could get larger cylinders for the L45 which would increase its lifting capacity. He then tells me that he is in the hydraulic cylinder fabrication and repair business and he could fabricate a new pair of cylinders for me. We took some measurements and determined that we could install cylinders which would increase the lift capacity of the L45 by about 50%. I agreed to do one days work for the client free of charge and in exchange he would have two new loader lifting cylinders fabricated for me. Unfortunately it took him longer than I had hoped to fabricate the cylinders and when I did finally receive them there were a couple of machining issues but he corrected the problems and I finally installed them yesterday.

Attached are a few photos showing the new and factory cylinders. The new cylinders are about 1/2" larger in diameter and what a difference. With the factory cylinders I could barely lift the rock on the forks off the ground. With the new cylinders installed in the photo at idle I can lift that same rock right to the end of the cylinder stroke. I am sure the lifting speed is slightly slower due to the increased amount of oil that has to flow but I did not notice a significant degradation in performance during an hour or two of moving things around yesterday.

I am very pleased with the "new" Super L45!

Regards,

Lauren
 

Attachments

  • Diameter of factory and new lift cylinders 141030.jpg
    Diameter of factory and new lift cylinders 141030.jpg
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  • L45 lifting first rock with new cylinders 141130.jpg
    L45 lifting first rock with new cylinders 141130.jpg
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  • L45 with new loader cylinders 141130.jpg
    L45 with new loader cylinders 141130.jpg
    840.7 KB · Views: 1,067
  • New cylinder below factory lift cylinder 141030.jpg
    New cylinder below factory lift cylinder 141030.jpg
    696.3 KB · Views: 607
   / Introducing the Kubota Super L45! #2  
Cool. I'm always all about more capacity in an FEL.

My FEL is a brute. It also has two cylinder pin settings on the lift cylinders. One for power. One for height. The first couple months I used it in the power setting. Then after long and deliberate consideration I moved the cylinders to the height position and left them there.

Although I celebrate your ingenuity I must make these comments. An FEL is a collection of geometrically designed triangles. Cylinder capacity is matched to frame strength as well as cylinder pin/bracket strength. This equation also goes clear down to the FEL frame where it is bolted to the tractor. Then we get to the tractor and the capacity of the front axle assembly.I understand that some overage is built in. But not 50%.

I believe you will eventually suffer structural failure somewhere in this collection. If you added 10%, I would worry about it. But I don't think your FEL will stand 50% more load being applied on a routine basis. If you are like me you'll simply add more ballast to the rear of the tractor so you can lift even more.

I applaud the intent. I'd like to say "use it wisely". But if you use it at all you risk the damage I mentioned above.

I sold my "L" tractor and bought an "M" model to avoid the inevitable damage that I could see in my future by overloading the L. I'll be anxious to hear the long term effects. Good Luck.
 
   / Introducing the Kubota Super L45! #3  
I too applaud your direct approach. Nice mod. Most machinery like our tractors are built with pretty comfortable strength margins. In the old days, detailed structural analysis cost more than using extra steel, so many machines tended to be over built anyway. With more modern design tools (high-res FEA) designers can have better and better control of even modestly priced machinery. The pressure is always on to reduce weight and other costs so today's margins are smaller.

As Richard says above, 50% is a substantial change in the structural calculations for the system. I don't agree that 50% makes it likely to fail. In many structural designs the safety factor against material failure is between 3 and 5 and maybe higher where nearby human activity is present. In boosting the cylinder forces you are indeed extracting more performance, if at the expense of overall service life.

If you are reasonable with it, avoiding big off-center loads and operators who don't know the situation, you can likely get away with narrowing the margin. But just as with a racing engine designed to last just long enough to win the race vs. running trouble-free for years, it's a choice. Meanwhile it's a tool that belongs to you, not the gummint committee for life management. Use it as you will, breathe deep and enjoy - but pay attention. Take care, Dick B
 
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   / Introducing the Kubota Super L45! #5  
TL1000 is a stout loader.

kactory usualy sets pressures lower than therated max.

Weakest part about the TL1000 loader is the curl, the TL1000A is better.
 
   / Introducing the Kubota Super L45! #6  
Out of curiosity, did you try increasing the setting on your loader's pressure relief? It wouldn't give you nearly the capability you have now, but it does make a difference. I've increased mine and it's helped picking up some large objects (although in all fairness, it's not like I've tried it both ways on the same object).

I wouldn't attempt to put larger cylinders on mine that would increase the capacity by 50%, but the loaders are much more beefy on the dedicated TLB's than they are on the standard tractors.
i-TCrDvcP-L.jpg

Poor picture quality, but this larger rock maxed me out. i-tdZCk59-L.jpg
 
   / Introducing the Kubota Super L45! #7  
Good luck. Hopefully it doesn't suffer from a catastrophic failure. Id keep a close eye on the loader and tractor frame and the front axle. I wanted to be able to lift 3000 lb pallets so i bought a tractor appropriately sized.

Adding a 1400 lbs of lift capacity at the pivot pins is serious business.
 
   / Introducing the Kubota Super L45! #8  
I'd be worried that the rest of the loader structure, as well as front axle, is probably not up to the extra 50% capacity.
 
   / Introducing the Kubota Super L45! #9  
I'd be worried that the rest of the loader structure, as well as front axle, is probably not up to the extra 50% capacity.

The front axle might actually be up to it. I believe one of the upgrades from the L39 to the L45 was the addition of the M series front axle.

ac
 
   / Introducing the Kubota Super L45! #10  
What is the internal diameter of the new and old cylinders? It is easy to calculate the actual percentage change. It doesn't look quite like 50%, but hard to tell. I carefully lift up to the capacity of my loader from time to time, but a friend mentioned the other day he doesn't pick up large rocks because it is "hard on the loader". If that were the case, I'd sell my tractor.
 
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