Bob Rooks
Elite Member
At this point my vote is for bad battery and/or bad cables. This is assuming the guy testing the starter motor also tested the operation of the solenoid.
Yep. I always know there may be syntax, esoteric, and colloquialism challenges going in when someone refers to an "ignition switch" instead of "key switch" on a diesel engine.Bob, That thought had crossed my mind too. What if he just connected power to the motor (bypassing the solenoid) and missed testing half of the system?
Perhaps somewhere in this story there is "a failure to communicate". Or, we both were using English but weren't talking the same language.
Hope the OP gets it sorted out
you will have to forgive me on the terminology, this is the first diesel engine I have really dealt with like this, I am not much of a mechanic, more of a hardcore DIY'erYep. I always know there may be syntax, esoteric, and colloquialism challenges going in when someone refers to an "ignition switch" instead of "key switch" on a diesel engine.
I did reconnect the battery and made sure there was a good tight connection. I did the same on the starter. At times I was seeing 13.1 volts at the starter, what confuses me is I was jumping the solenoid with a jumper cable straight to the battery, it worked once but has not since that one start.problem is in the wiring between battery and starter. when you jumped it you provided a good, high amp available draw to the battery. you need to ohm out cables and check tightness of all cables. can you twist the battery post connectors by hand?
just seeing 12V at starter isnt enough. you need a high amp path, and that requires tight connections.
No worries, I just get confused sometimes. Please try one more thing before you buy a new starter - remove the battery ground cable completely and thoroughly wire brush the cable ends and where it bolts to the frame. Remove all paint from the contact area, and inspect the cable ends for tightness (twist with hands) and corrosion.you will have to forgive me on the terminology, this is the first diesel engine I have really dealt with like this, I am not much of a mechanic, more of a hardcore DIY'er