John Deere Kawasaki 14hp Engine Failures

   / John Deere Kawasaki 14hp Engine Failures #11  
I went to the Yesterday's Tractor forum that Ruffdog identified and read through it. Very interesting reading.

I am currently replacing a 20 HP Kohler Courage single cylinder on my Husqvarna 26" rider. I had oil leaks on the floor under it for quite some time. I always check the oil prior to use and I am the only user so low oil was not a root cause for a failure.

First I found the head bolts loose. Then hours later the OHV assy bolts were loose. Finally some hours later still, I found the crankcase cover was loose and the housing where it mates to the cover had a 2" crack down the side which I was able to seal with red RTV (and stop that oil leak) after I reseated the cover gasket and tightened it back.

Mower has 380 hours. Keep clean syn. 10W-30 in in per own. man. I thought it was just because it was a single cylinder developing 20 hp. Thought that maybe that was too much power for a single stroker with an aluminum casting; balance problem. Another thing this Courage uses an inverted casting if that matters. The cover that is usually on the bottom of most cases is on the top.

I bought a 20HP twin BS from Brand New Engines for a super price and it will be here Monday. I figured a twin at that HP would be better balanced.

HOWEVER: The engine to tractor frame interface has the same 4 bolts as mentioned and they were loose. After removing the engine, one location on the mounting deck had wear marks where the engine attaching bolts had loosened up some time ago allowing the engine to vibrate with respect to the deck.

There is no lock washer but there are ridges on the bolts to provide a locking, like a star washer would provide.

No doubt with one cylinder and only 2 blades to cover 46" this thing vibrated like a spa massager (I guess, never went to one). Don't knock the 2 blades though. I like them and the stamped steel deck on this mower as I can mow fairly wet grass with it and it doesn't clog and there are minimal grass deposits left under the deck.

Soooooo I am going to keep tabs on my engines from now on. I may have been throwing rocks at the Courage design and possibly it didn't deserve the abuse (rocks) from me. I have two other Kohlers but they are Commanders. Have had them for many years and no problems.

Sooooo today when I go out to the shop I am going to check all of my mower engines and when I install the new engine I am going to add some Locktite to clean/oilless threads prior to installing the bolts.

Mark
 
   / John Deere Kawasaki 14hp Engine Failures #12  
Do not mess around in this area because its not cheap to do it. Better you get a good mechanic to handle this issue for you to save money than sorry. This is the same issue with my husqvarna t series trimmer heads but that was easy o fix than this one.
 
   / John Deere Kawasaki 14hp Engine Failures #13  
Well I got the BS Monday; UPS was on time. Went to town yesterday to get some necessary nuts and bolts once I had the engine to see what I needed, came home after lunch and got her going.

Installation went seamless. Really nice that equipment mfgrs. (riding mowers in this case) have apparently met with engine mfgrs (at least Kohler and BS in this case) and standardized mounting holes, fuel line location, starter wire location, pin-outs on the interconnect wiring so that the connectors fit, engine starts and shuts off, carb shut off valve functions, and the alternator charges the battery. That's the way it ought to be. Some kind of standardization in that like other things like screws and nuts, plumbing supplies and all such things that come from different sources but have to mate up and work together.

Engine was built Feb 2013. I rolled it through one rotation by hand and other than compression having to bleed off it was smooth as silk.

Got everything hooked up except the choke cable, figured I'd choke it by hand to see it it runs and everything. After about 15 seconds of cranking with no choke, it lit right off. Guarantee the expense and effort were well worth it. This little V twin is smooth as silk. Ran it around for about an hour and I am thrilled. Got through in time for supper.

Will not buy another high hp single cylinder air cooled engine, hands down and for $700 for a new engine, no tax and free shipping, this little BS is a dream.

Mark
 

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