Kl130 Cylinder leak

   / Kl130 Cylinder leak #11  
DirtHauler said:
I had loader leak-down problems too. The first time was due to the factory folding the "lip" on one of the pistons when the ram was put together. The second time it did it I thought I'd blown a seal again, went down to get it fixed again under warranty but it was past a year...no go, so I bought the "packings" (sticker shock! $170.00!!!). When I pulled the rams apart there was nothing wrong with the seals BUT there was alot of "crud" in the cylinders that appeared to be pieces of hose etc. I assume from manufacturing and not being flushed prior to assembly.

$170 for a packing kit????? You could have had the cylinder rebuilt for less than that.

Your crud in the cylinders was not from the manufacturing process. It was most likely from a new hose that was not cleaned after assembly. Check out this website: Ultra Clean Technologies. If your hose shop doesn't clean and cap your hose before the sale, find another hose shop.
 
   / Kl130 Cylinder leak
  • Thread Starter
#12  
I received the new cylinder, dealer covered it under warranty because the bur had always been there. After putting on the new cylinder and curling the bucket several times, I notice the bucket now leaks off, about an inch in 30 min. Not sure if I still have air in the lines, but it has been two weeks and I have put the loader through a lot of curling. Dealer said to watch it and give him exact time and movement amounts and he will check with Kioti if it is still doing it in two weeks. I've gone from having a puddle of hydraulic fluid on the floor to a bucket that dumps by itself.
 
   / Kl130 Cylinder leak #13  
I had mine one time gradually roll forward instead of staying there for a few times (like an inch every 5 seconds as opposed to 30 mins!) I wanted the bucket to stay put a foot or so off the ground.

After cycling the loader a few times it stopped doing it and never did again. Other guys have reported this where it has persisted or gone away.

I've also noticed that when I have a heavy load in the bucket and I go to dump, when the load is dumped halfway and not falling out of the bucket yet, the load "pulls" on the cylinders and can make the bucket roll forward much quicker than the fluid would normally be allowing. Then the load falls out and the bucket stops for a few seconds even though I've still got the curl forward valve open w/ the joystick. After a few seconds the fluid in the cylinders "catches up" and the bucket starts rolling again.

I thought it was a major problem starting to happen, but the behavior seems to make sense -- although if it's air that the cylinders are able to pull in, then that might be an issue.

I've checked my HST oil and it's spot on full, nice and clean, and I've only got about 40 hours on the machine since 50 hour service. All other loader behavior -- grading, moving stuff, picking up stuff etc. have been just fine.
 
   / Kl130 Cylinder leak #15  
randot said:
I received the new cylinder, dealer covered it under warranty because the bur had always been there. After putting on the new cylinder and curling the bucket several times, I notice the bucket now leaks off, about an inch in 30 min. Not sure if I still have air in the lines, but it has been two weeks and I have put the loader through a lot of curling. Dealer said to watch it and give him exact time and movement amounts and he will check with Kioti if it is still doing it in two weeks. I've gone from having a puddle of hydraulic fluid on the floor to a bucket that dumps by itself.

The piston seal on your new cylinder is faulty. Argue to get it changed, it will not heal itself.

With the 2 cylinders connected hydraulically, if one cylinder passes fluid past the piston seal, it bleeds fluid to the other cylinder causing both of them to extend. If this did not do this before, the new cylinder is bad.
 
   / Kl130 Cylinder leak
  • Thread Starter
#16  
Thank you for the info, that is exactly what appears to be happening, with a load in the bucket it won't stay put for more than a minute. I contacted the dealer and he has another cylinder on the way. He said they have had a few cylinders have the inner piston seal roll in the assembly process.
 
   / Kl130 Cylinder leak
  • Thread Starter
#17  
I am now on the second cylinder from the dealer and it is still leaking off. I saw in another post that the air is supposed to work itself out of the lines through use. I have put about 3 hours so far on the tractor and in leaks off slower, but still fast enough where I cannot shovel stuff into the bucket before it levels out. When the loader is assemble for the first time how is the air removed from the system? I have even tried cracking open the line with the bucket all the way down and a small amount of air escapes, but I am afraid I am introducing more into the system.
 
   / Kl130 Cylinder leak #18  
As you work the loader up and down and dump and scoop, the air will go out. The fluid travels though the lines as the cylinders are worked and goes back to the sump. It just dumps in there and the air goes out the breather.
 
   / Kl130 Cylinder leak #19  
Wayne County Hose said:
$170 for a packing kit????? You could have had the cylinder rebuilt for less than that.




That was the price (in California dollars!) for two piston/seals, one for each cylinder. I ask a dealer what they cost.
 
   / Kl130 Cylinder leak #20  
randot said:
I am now on the second cylinder from the dealer and it is still leaking off. I saw in another post that the air is supposed to work itself out of the lines through use. I have put about 3 hours so far on the tractor and in leaks off slower, but still fast enough where I cannot shovel stuff into the bucket before it levels out. When the loader is assemble for the first time how is the air removed from the system? I have even tried cracking open the line with the bucket all the way down and a small amount of air escapes, but I am afraid I am introducing more into the system.

There could be a problem in the loader control valve and not the cylinders.
 

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