L3540 Blowing Head Light Fuse

   / L3540 Blowing Head Light Fuse #1  

ShogunKC

New member
Joined
May 20, 2018
Messages
16
Location
Olathe, Kansas, USA
Tractor
Kubota L3540, Caterpillar 289C Compact Track Loader
I noticed last night that the head lights weren't working and found the fuse blown. I replaced it and it immediately blew, so I figured there was a short somewhere.

Today I removed the console covers so I could get access to all the connectors and switches in the dash. I disconnected all the battery ground, lights, switches, and instrument panel and started to check for a short with my multi-meter looking for continuity at each of the connectors. I noticed that I would get a short to ground at the head lights whenever I turned the head light switch on (after connecting the switch). But, when I checked the connector, no shorts in the head light wiring. I briefly put in a 30 amp fuse and the head lamps would work but I noticed that the wiring going into the turn signal switch were getting warm. That gave me a place to start looking next.

I found that a Green/Red wire going into the multi-function combination lever (the head light & turn signal switch) was shorted to ground. I double checked to make sure I didn't have lights connected that would give me a continuity reading, and there were no lights connected. Looking at the wiring diagram, this wire also goes to the Hazard Switch, the instrument panel, and the rear combination lamps. I looked at all the wiring harnesses and wires that I could visibly see and couldn't see any worn wiring or anything that would indicate a short to ground.

On a whim, I disconnected the Green/Red wire from the light/turn signal switch and tried the head lights and found that I no longer blow fuses. But, it seems that I have lost the rear red tail lights and I'm guessing the headlight indicator on the instrument panel.

I guess that it's possible there's a short in a wiring harness somewhere, but still somewhat hard to believe after looking at them. They're bundled tight, wrapped in tape, and then protected by a plastic sleeve. If there is a short, I can't imagine how to figure out where it might be without pulling the entire harness apart and looking from end to end. But I also eliminated the rear combination lamps since I had them disconnected, so by process of elimination it must be in the wire harness somewhere?

Just curious if there might be an easy way to figure out where this short might be. I don't ever drive the tractor on the road, so having rear tail lights isn't really that big of a deal, at least for now. This is bugging me more than anything else. Actually, I feel that the work lights give much better lighting than the head lights anyway because of the loader.

I read a few threads about shorts and fuses - the one that looked the best had a bunch of talk about resistance readings, so it seems that's where I might have to go next? Just hoping for a few suggestions on how to narrow down the location of the short.

Thanks!
 
   / L3540 Blowing Head Light Fuse #2  
geesh, i know of no way except by unwrapping the bundle. have you checked the tail light assemblies? also check the actual bulb sockets. i have found rusted bulb sockets in the past that have ground out lighting on my trailer.
 
   / L3540 Blowing Head Light Fuse
  • Thread Starter
#3  
geesh, i know of no way except by unwrapping the bundle. have you checked the tail light assemblies? also check the actual bulb sockets. i have found rusted bulb sockets in the past that have ground out lighting on my trailer.

I disconnected both rear light assemblies (actually all lights were disconnected along with the switches and relay) and still had the short.
 
   / L3540 Blowing Head Light Fuse #4  
On my Kioti i had some varmit chew a hole thru my fuel tank, and he must have gnawed a few wires along the way. I repaired the tank, but kept having intermittent stop solenoid fuse blowing. Never knew when it would occur. Left it like that for over a year, them got fed up and investigated. All the wires are bundled together. Was absolutely miserable, and i could never find the problem. I had my dealer order me a complete wiring harness as mine was unwrapped and was A mess. Took the good part of an hour to replace entire harness, but that was 5 years Ago and have had no further issues with fuses. Stinking varmits.
 
   / L3540 Blowing Head Light Fuse
  • Thread Starter
#5  
Stinking varmits.

Definitely! I've had field mice make nests in the roof and in the steering column. Found a dead one in the roof; assume it made it's way up there but couldn't figure out how to get back out again.

It's pretty much impossible to keep them out of the cab - I've tried bait and sprays and they work for a while, but can't keep ahead. Surprised that they didn't do any more damage other then pulling apart insulation for nesting in.
 
   / L3540 Blowing Head Light Fuse #6  
the little rats are tearing out the sound insulation under the hood of my F350. ****, i hate them meeces to pieces.
 
   / L3540 Blowing Head Light Fuse #7  
I read where Kubota and others are using wires with soy based insulation....Guess no one thought about varmints in a rural setting! WTF
 
   / L3540 Blowing Head Light Fuse
  • Thread Starter
#8  
Anyone have any idea what this other connector is for on the wiring schematic? It's not labeled... Maybe it goes into the inner cab wiring harness for the radio, A/C, and stuff?

cab_wiring_schematic.png
 

Tractor & Equipment Auctions

3pt V Disc (A47307)
3pt V Disc (A47307)
1617 (A49339)
1617 (A49339)
90in. Work Bench (A46502)
90in. Work Bench...
APEX Ag Equipment Hyperdisc H18/20 | High-Performance Tillage Disc for Precision Farming (A48561)
APEX Ag Equipment...
2002 International 4400 Day Cab Truck Tractor (A46683)
2002 International...
Oregon ML350 Hydraulic Lawn Mower Lift (A46502)
Oregon ML350...
 
Top