HeeHaw,
We had a relining dealership as part of our contracting business at one time. There was a time that we were doing over 100 per year. We did cast in place and some stainless. The majority of what we did was due to there already being a problem (chimney fire). We did fire and water restoration, so we had this as part of our services. I am taking the time to say this because there have been few things I have seen that will get so many different opinions.
There are so many variables that have to be considered when looking at what is best that I cannot begin to list all of them. I will offer this:
1--fireplace chimney's are designed/sized for fireplaces. When we install a stove or insert and in some cases even glass doors, in a fireplace set up, we change all of the dynamics that were accounted for originally.
2--almost every fireplace/chimney changes according to the mason that built it. I have seen smoke chambers big enough to stand up in to ones that were barely above the throat. The smoke chamber size has a significant impact on what happens in the chimney. Generally speaking, the larger it is, the more room for the smoke to cool, condense and create creosote. In fireplace set up, this doesn't impact a ton. It is only when we introduce draft control that this changes significantly
3--a direct connect (required in many jurisdictions now) bypasses the smoke chamber by running (usually SS flex) liner from the appliance to the clay lining in the chimney. There is usually a plate with adjustable legs and/or insulation installed at transition from the direct connect to the clay lining. This eliminates a major portion of the problem as it bypasses an area that is known to lead to cresote building.
4--the lining size probably most often seen in fireplace chimneys is 13x13. Stoves and inserts generally run from 6 to 8 inches. Folks often take a stove that is designed to be vented at 6 or 8 inches and just stick it in and think it will work well. Some do and many don't.
5--The optimum situation is to connect your stove/insert directly to the proper sized flue by way of a direct connect. It will be the most efficient and by far the least troublesome.
6--burning habits vary more than freplace/chimney design/construction. Those that keep a hot fire going have far less problems than those that don't. Those of us that try to damper down the stove to make it burn longer so we will have coals there when we get up and/or get home from work make it very difficult to avoid creosote build up. I have heard every story known when meeting folks to talk about their chimney fire, down draft, no draw, and other various problems. My favorite is the stove pipe stuck through a plate on a fireplace opening, sometimes even with downfall from the stove to the fireplace, a pile of wet soft wood and hearing how "that stove will hold fire all day while we are gone". At times you can even see the goo running around the plate.
So, I recommend highly a minimum of the direct connect. Depending on stove flue size will determine in the damper frame will need taken out or not. Some knock them out and lay them up on the smoke shelf for installation later. Ovalized pipe can also be used to fit through the opening. Depending on if you have offsets in your chmney and how many dictate how difficult the installation of a liner through the existing one will be. Without any offsets, it is relatively simple to do. With offsets, it can get a little trickier.
If you want any help with any of it, just pm me an I'll be glad to talk to you. I can't type very fast so this takes forever /forums/images/graemlins/laugh.gif