Highbeam
Super Member
I changed my fuel filter once at about 200 hours. I don't know for sure if the CK30 filter is the same as the 45 but I would think the 30's filter housing looked large enough to pass a substantial amount of fuel.
Anyway, it wasn't rocket science. You first get the engine good and warm since the next time you start it may be a little rough on bearings and parts of a cold engine. Then turn the petcock to off. Remove the bowl retainer ring. Wiggle off the bowl (messy for sure). Pull off old filter, push on new filter, refill bowl with diesel and push the bowl back into place slowly so that the filter can absorb some of the diesel. The point of the prefill and slow assembly is to minimize the amount of trapped air in the filer assembly. Put the ring back on and snug it. Now turn the petcock to the "air" setting. Start the still warm engine and get about 1800 rpms so that a hickup in engine rpm won't kill it. Run for 30 seconds. Then without killing the engine, turn the petcock to "on" and let it run for 5 minutes or so at elevated rpms.
Now clean up the huge diesel fuel mess you made. Or go to work and let the fuel go away naturally.
I had no running trouble at all from the air that inevitably gets trapped during the switch. I also cleaned out the bowl before replacement but it had zero sediment.
Anyway, it wasn't rocket science. You first get the engine good and warm since the next time you start it may be a little rough on bearings and parts of a cold engine. Then turn the petcock to off. Remove the bowl retainer ring. Wiggle off the bowl (messy for sure). Pull off old filter, push on new filter, refill bowl with diesel and push the bowl back into place slowly so that the filter can absorb some of the diesel. The point of the prefill and slow assembly is to minimize the amount of trapped air in the filer assembly. Put the ring back on and snug it. Now turn the petcock to the "air" setting. Start the still warm engine and get about 1800 rpms so that a hickup in engine rpm won't kill it. Run for 30 seconds. Then without killing the engine, turn the petcock to "on" and let it run for 5 minutes or so at elevated rpms.
Now clean up the huge diesel fuel mess you made. Or go to work and let the fuel go away naturally.
I had no running trouble at all from the air that inevitably gets trapped during the switch. I also cleaned out the bowl before replacement but it had zero sediment.