I compared ignition parts and they are all the same on the 20, 23, and 25 HP Courage engines, same module and flywheel. The 27 version has slightly different part numbers for its module and flywheel. I didn't compare any parts th the Commands, but am sure many of the internals are the same.
Just on a side by side comparison, it looks to me that the Courage blocks are made from a lighter, more porous aluminum and this is probably where the cost savings is at compared to the Command line. With the same cast iron liners, a Courage could very well last as long as a Command, but the intent of the Courage engine was indeed to compete with the Briggs Intek in the economy range of engines.
I guess my gripe with what is going on, and it's not just Kohler doing it, is that there is really nothing significant on most of these small engines that should make one HP rating cost more than the ones above it, the Courage line is just a good example.
-Fordlords-