Mower squeal

   / Mower squeal #1  

richdell

Member
Joined
Aug 20, 2010
Messages
43
Tractor
Yanmar 195 and Kubota 2920
I built a mini brush hog mounted on the fel of my Kubota. It is a Toro 36 inch 2 blade deck, driven by a Kawasaki FC420v engine. It works great except sometimes it "squeals like a stuck pig" when the blades are engaged. All moving parts are fine on the mower. I spun the spindles up with a drill, tried a new electric clutch and the idler pulley bearing is smooth and quiet. The strange part is it will be fine for a while, then squeal for a while. Nothing ever gets hot, just makes an awful sound. Sure would like to fix it!
 
   / Mower squeal #2  
So the question is what is seizing I'd guess. It would be interesting to see a pic of your set up here.
 
   / Mower squeal
  • Thread Starter
#4  
So the question is what is seizing I'd guess. It would be interesting to see a pic of your set up here.
mower-2.jpg

So the question is what is seizing I'd guess. It would be interesting to see a pic of your set up here.
mower-2.jpgmower-1.jpg
 
   / Mower squeal #5  
Is the belt the right size for all your pulleys? from the pics, it looks like only half the belt is engaging, & that looks shiny like it's been slipping. PTO clutch pulley smaller than deck pulleys?
 
   / Mower squeal
  • Thread Starter
#6  
Is the belt the right size for all your pulleys? from the pics, it looks like only half the belt is engaging, & that looks shiny like it's been slipping. PTO clutch pulley smaller than deck pulleys?
Well, the noise comes without load on the mower, even at an idle.
 
   / Mower squeal #7  
Does the squeal happen when you are mowing or just sitting stationary with deck running or both?

Does this happen with just the engine running without the deck engaged?
 
   / Mower squeal #8  
What are the size of the blades? Could it be the blade tips syncing and rubbing then unsyncing again?

Even if the right size, a non-concentric center hole, or slop in the hole or spindle would also allow it to happen.

The spindle pulley we can see doesn't look mounted normally.
 
   / Mower squeal
  • Thread Starter
#9  
Does the squeal happen when you are mowing or just sitting stationary with deck running or both?

Does this happen with just the engine running without the deck engaged?
It can happen anytime the clutch is powered (blades spinning)
What are the size of the blades? Could it be the blade tips syncing and rubbing then unsyncing again?

Even if the right size, a non-concentric center hole, or slop in the hole or spindle would also allow it to happen.

The spindle pulley we can see doesn't look mounted normally.
The blades are the correct size and not interfering with each other. The spacers stored on top are for setting the blade height.
 
   / Mower squeal #10  
Any good pics of the belt drive from the top? From here, the location of your tension / adjuster pulley doesn't seem ideal to me. It is very close to both the spindle and drive pulley. Your only option this way is to stress the belt and draw it too deep into the vee. Do you also have a spring tension pulley in the drive?
 
   / Mower squeal #11  
If only happens when blades are spinning would definitely point towards the deck vs motor. I would start looking very, very closely at the pulleys and belts for any signs of strange wear. A pulley face slightly touching something metal could squeal.
 
   / Mower squeal
  • Thread Starter
#12  
Because of the layout of engine and pulleys I can't get a good picture. Anyway the sound it makes is not belt slippage, it sounds like metal to metal. Next time it does it I might let it run and see what fails!
 
   / Mower squeal #13  
It can happen anytime the clutch is powered (blades spinning)

The blades are the correct size and not interfering with each other. The spacers stored on top are for setting the blade height.
Are the pulley keys still good? Otherwise gotta be a bearing.
 
   / Mower squeal #14  
If you're positive it's not belt slippage, got to agree with @Midniteoyl. You said that the idler bearing is good, so check the spindle bearings (especially if they are of the sealed, "lifetime lube" variety).
 
   / Mower squeal
  • Thread Starter
#15  
Any good pics of the belt drive from the top? From here, the location of your tension / adjuster pulley doesn't seem ideal to me. It is very close to both the spindle and drive pulley. Your only option this way is to stress the belt and draw it too deep into the vee. Do you also have a spring tension pulley in the drive?
I am pretty sure it is not belt related since it sounds like metal to metal. I think if it happens again I will let it run until something fails
 
   / Mower squeal
  • Thread Starter
#16  
If you're positive it's not belt slippage, got to agree with @Midniteoyl. You said that the idler bearing is good, so check the spindle bearings (especially if they are of the sealed, "lifetime lube" variety).
I took the belt off, used a drill with a socket to spin the spindles up, both sounded smooth and quiet.
 
   / Mower squeal #17  
I took the belt off, used a drill with a socket to spin the spindles up, both sounded smooth and quiet.
You're taking load off the bearings when you do that. Free spinning a bearing usually detects very bad bearings and may look ok until you throw that side load on them. And don't forget the idler bearing.

There's not much else it could be if the pulleys and clutch are not slipping.
 

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