Sprayer My "new" sprayer!

   / My "new" sprayer! #11  
Re: My \"new\" sprayer!

Your nozzles are TeeJet . The 8006 means it is an 80 degree nozzle size 6. On the TeeJet site is a place you can request a catalog. Request one. It has lots of information on calibration and adjustment of a sprayer to do it correctly.
 
   / My "new" sprayer! #12  
Re: My \"new\" sprayer!

Did you notice that your Judkins Manufacturing link includes a link to Skibbe?

</font><font color="blue" class="small">( Hypro Roller Pump . . . Can these be rebuilt? )</font>

They are actually quite easy to rebuild; however, that one sure appears to be in really bad shape. You might be able to clean it up enough with wire brushes, but if you have a sandblast cabinet, that's the best and easiest way I've found to thoroughly clean one.

I don't know anything about the other brand of pump.

</font><font color="blue" class="small">( Was this some sort of filter )</font>

Probably so. You do want a filter between the tank and the pump and one with just a very fine mesh screen is all that's necessary.
 
   / My "new" sprayer!
  • Thread Starter
#13  
Re: My \"new\" sprayer!

I took the Hypro pump apart (somewhat) but there were two broken bolts on the cover. When I extracted those I found that the cast iron housing had small cracks near the threads. I'm thinking this eliminates the prospect of trying to rebuild this one...
The other pump (Central Tractor Parts Co, Model ?) is sitting in a bucket of kerosene at the moment; I hope to tackle it tonight. I'm not sure if I'll be able to find parts however...
 
   / My "new" sprayer!
  • Thread Starter
#14  
Re: My \"new\" sprayer!

Did anyone have any idea what these long lines would be for? They come from the manifold to a ball valve that is mounted to a plate that doesn’t appear to attach to any of the sprayer framework, and then back to the manifold. My first thought was that the plate and valve would have been mounted to the tractor so the operator could shut off the flow to the rest of the manifold? But that only makes sense (to me) if the nipple between the two tees is blocked. Any ideas?

Also a question about lines in general. The lines on this sprayer are massive! They are like hydraulic lines with crimped ends etc. The manifold is all out of threaded pipe which makes the whole thing a pain to work on. Most of the sprayers I’ve seen that guys have built on this site all use plastic barbed fittings and attach their lines with hose clamps. My lines are pretty beat; should I just rebuild my manifold with plastic fittings/shut-offs and use lighter duty hose?
 

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   / My "new" sprayer! #15  
Re: My \"new\" sprayer!

The lines look like they have a 1/4 turn valve connecting them. I would say that the long hoses are to reach the operator area of the tractor and the valve is to control the flow, on or off.
 
   / My "new" sprayer! #16  
Re: My \"new\" sprayer!

I am just guessing, but the third line might have been so that you could shut off supply to the sprayer without shutting off the pump. Seems sort of redundant, but maybe there was a reason at the time. I just turn off the PTO if there is a reason that I want to completely stop pumping. The valves allow me to shut off supply to the boom or the handgun, but the overpressure line then dumps everything back into the tank. You cannot -- repeat -- cannot put a valve in your pump output line. That is, unless you want to watch your hose blow up. /forums/images/graemlins/shocked.gif

In this thread I have some pictures of my roller pump sprayer. You need a line coming out of the bottom of your supply tank going to the pump, and a line going from the pump to a pressure regulator. The supply line should have a sediment trap between the tank and the pump. The overpressure port of the regulator should have a line running back to the supply tank. The (usually smaller) regulated port can then be teed for your boom, handgun, and a pressure gauge. When you start looking for that part in the plumbing parts, it is called a "cross" (I was looking for a "4-way" and couldn't find one). On mine, the pressure gauge has been installed into the top of the cross by drilling and tapping. It only has about 1-1/2 threads. If I had built it instead of buying it, I would have installed a tee on one of the cross arms instead.
 
   / My "new" sprayer! #17  
Re: My \"new\" sprayer!

DMF sent me a PM with a list of questions. This is sort a pet peeve of mine, so the answers are going to be here in the thread where they belong. Most of the questions refer to the following photo:

sprayer2plumbing.jpg


The supply line from the pump is the one on the left of the regulator with the white plastic elbow coming up from below. The line from the bottom of the pressure regulator is the overpressure relief, which dumps back into the main tank. The yellow valve controls the boom and the red controls the the hand gun. The plumbing "cross" is welded to an upright that is threaded into a base welded to the machine frame.

As to which line does what on the regulator -- that took me some time to absorb as well. As I understand it, the pressure regulator works like this: The supply line (white elbow in the picture) is putting as much pressure as the pump supplies to both the gun and the boom. The pressure regulator works by bleeding off the pressure above what you set by venting some of the water out through the dump line (the one going out of the bottom of the regulator). So while the cross receives max pressure, the boom and gun actually have regulated pressure because the regulator is venting off the excess from the cross. Clear as mud, right?

My boom has 4 jets. No closer pics. I'll be happy to shoot some for you, but not right away. I am on a deadline to get some grass seed in, so if it is daylight, I am in my tractor seat trying to get the grading done.

The controls are very handy from the tractor seat of my 4410. I control the gun and boom from the valve and leave the pump running for the most part. This keeps my chemicals mixed, because everything is running through the regulator overpressure port and into the tank, keeping everything circulating. As was brought up in a thread several weeks ago, if your mix is foamy (glysophate is very foamy when mixed) a half capful of hot tub anti-foam conditioner will knock the foam right down.
 
   / My "new" sprayer!
  • Thread Starter
#18  
Re: My \"new\" sprayer!

Jeff - Thanks for the answers; it makes a lot more sense to me now.
Also - Sorry to have peeved you.
 
   / My "new" sprayer! #19  
Re: My \"new\" sprayer!

</font><font color="blue" class="small">( Jeff - Thanks for the answers; it makes a lot more sense to me now.
Also - Sorry to have peeved you. )</font>

Not peeved. On subject questions just belong in the thread. A PM would be "Are you the Jeff Farris that grew up in Ava, MO?" --- like that.
 
   / My "new" sprayer!
  • Thread Starter
#20  
Re: My \"new\" sprayer!

</font><font color="blue" class="small">( My boom has 4 jets. No closer pics. I'll be happy to shoot some for you, but not right away. )</font>

Jeff - How wide is your boom? You said in your post that it had four jets; it looks like three in this picture?
 

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