First of all I do alot of drainage work, not so much with gravel driveways as mostly paved around here.
I can see the obvious spring summer and fall problems, but that extreme winter heaving has me a little stumped. And I have never heard of putting insulation under the surface of the driveway, It most be common where you are but I never even heard of it. So take any advice from me with a grain of salt, what ever that means
Looking at your plan I would say yes you need to remove that clay that is expanding so much when frozen. but I'm guessing 12" may not be enough.
I THINK you might be able to do away with the insulation if you went deeper removing the clay, at least 2 feet. I know it's alot more work, but if you can put it on your own property you could save a little there. You may even get away without that drainage matrix under the driveway, though I'm all for drainage systems. Maybe shape the clay when you get down as far as you are going to a swale just about where it is now and run a perforated pipe across the driveway at that point. The first 8 inches on top of the clay would be a uniform sized aggregate like 1 inch. the shaped clay to the low point and the loose stone would allow water to flow towards that drain line at the lowest point.
We would normally look closer at the point of last defence and try to install an all season drainage system across the front of the garage/mudroom.
You mentioned bringing the pipe out back to discharge, it would need to exit to daylight, if your winters are as bad as you say I imagine there is not alot of daylight near the surface of the ground out there in the winter?
So that brings up other challenges making sure the end of the pipe isn't frozen when you need it.
Again, these thoughts are not based on local experience, so be skeptical.
JB
Hi JB
Insulating under a drievway is not terribly common here but is done on occasion as a way to fix problems with clay heaving. With respect to bringing the drain out to daylight, that isn't possible as the field would have at least 2' and possibly up to 4' of snow cover from January to April.
I agree that going deeper and removing more clay might eliminate the need for insulation, but I have insufficient experience to know how deep the tradeoff is....and my thinking was that the less deep I go the less concern there is about messing with the underground cables.
I am getting a locate in a week or so, once that is done I can hand dig and determine how shallow they really are and that might help shape the project (pun intended!)