Rotary Cutter Need weaker shear bolt

   / Need weaker shear bolt #12  
If you are running an undersized tractor for the cutter size and must reduce the shear level below cutter spec in order to protect the tractor, I would look to cutting the shear bolts at the shear point. A small cut will greatly reduce the strength, so don't cut too deep or you will have insufficient strength to run the cutter. Also be sure that you cut where the bolt will naturally shear to make the shearing more predictable.

I would go this direction before drilling new holes for different sized bolts.
 
   / Need weaker shear bolt #13  
I guess you have gotten good advice. A 1/2 bolt does sound big for that size mower. If you are talking the shaft size of that bolt I have never seen one that big. Before I would switch sizes or guess on grade I would try and find out what the manufacture recommends. A bit more info about the mower might lead us towards what it was designed to use.

MarkV
 
   / Need weaker shear bolt #14  
My Bush Hog 480 Squealer calls for a 1/2"x3" grade 2 bolt shear pin. When I did find them at one of the local hardware stores, I bought several for spares but only have had to replace it once when the original pin sheared after several years of use. It happened at my dear neighbor's place when I ran over (in tall weeds) a fairly fresh CROWBAR that one of his kids was playing with and left out in the field.:mad:
 
   / Need weaker shear bolt #15  
Tractor supply sells a PTO slip clutch that you can put on your cutter.Should fit right on it,but you might have to shorten the PTO shaft.
 
   / Need weaker shear bolt #16  
I recently purchased some new shear bolts for a cutter I have. I went to a local store the sells King Kutter stuff. It's not the brand that I own, but those bolts were grade 2, marked on the package. My machine (m7040sud) likes to shear them. When they shear, they appear to be made of clay. I like the idea of cutting a grove in the bolt to reduce the strength. If you're really concerned, consider using a 1/2 inch wood dowel. It may provide the strength needed to get the mower going and if it breaks, just saw off another piece and put it in.
 
   / Need weaker shear bolt #17  
How about a 3/8" bolt in the 1/2" hole?
 
   / Need weaker shear bolt #18  
I recently purchased some new shear bolts for a cutter I have. I went to a local store the sells King Kutter stuff. It's not the brand that I own, but those bolts were grade 2, marked on the package. My machine (m7040sud) likes to shear them. When they shear, they appear to be made of clay. I like the idea of cutting a grove in the bolt to reduce the strength. If you're really concerned, consider using a 1/2 inch wood dowel. It may provide the strength needed to get the mower going and if it breaks, just saw off another piece and put it in.



Seriously? Wood dowel? No disrespect intended but do you own a bushhog?
 
   / Need weaker shear bolt #19  
with "Barry 1" a slip clutch could work for you. there is another thread going i just posted too today/yesterday. that deals with slip clutch on a bush hog. and how to set them. well at least slip clutch that is on my bushhog. granted mine is most like 50 plus years old. ((honestly dont know age))

new slip clutchs out on the market most likely you adjust differently than this old beat slip clutch i have. but you could set it. and not worry about a shear bolt. granted slip clutchs that fit between tractor and pto shaft or pto saft and gear box on bush hog. are a costly little item. but if shear bolts are not working for you. it beats repairing possibly much more costlier stuff on the tractor.

though everyone elses comments about getting a grade 2 shear bolt. would most likely be a good thing to try first. (it would be cheaper) to test. but *shrugs*

just remember shear bolts and slip clutchs are meant to break, or allow slippage. for say when you hit a very large rock or hit a stump and stop the blade dead cold in there spot.

if you are stalling out your tractor by mowing very thick tall weeds and most likely very wet. then you are trying to cut to much at one time and a shear bolt or slip clutch is not going to help you. but you will need to take "half passes" and set the bush hog up as high as it will go. and make it so front of bush hog seats lower than rear of bush hog. so it only needs to cuts the weeds once vs mulching the grass and cutting it a couple times before getting out from under the tractor. and go with lowest possible ground speed. and higher engine / throttle speed. if you are making first pass around a given area before you can start doing half passes.

if you have a FEL (front end loader) with general duty bucket on the front of the tractor. lay the bucket down flat on the ground then tilt / curl the bucket up some. then raise it a couple inches off the ground. and raise as needed to say go up a hill. but try to keep it a cuople inches off ground and mow forwards. this will act like a ""bumper"" so if you hit a big branch of a tree that fell down or a stump your bucket will hit it first causing the bucket to hopefully to run up and over it. causing you to come up and out of your seat or hopefully cause enough vibration for you to notice there something there, and you can slam brakes and push in the clutch ASAP. and get to a stop and check things out of what is there.

if you do not have a FEL on the tractor. and this bush hog is a 3pt hitch version and not a pull behind. then i would suggest you have some sort of suit case weights or something on front of tractor. for counter balance if not you risk rolling tractor over. them bush hogs can weigh rather heavy and the extend far from the rear end of tractor that causes even more teter totoring effect. and can cause your front tires to come off the ground and you loosing control of the tractor. trust me it is no fun.

===============
i really do not suggest cutting into a bolt some to weaken it. when it shears if it does shear your next bolt you may not take enough out of it or take to much out of it. and you will be all over the place doing guess work. at least if you went with a say a grade 2 shear bolt you have a known working specs of force you can rely on.

a slip clutch and if adjusted on some trial and error things. would give you a better setup possibly. but from understanding. requires you to readjust and maintain every year before you first use it for the mowing season. so you know it works correctly and is not rust frozen in place or what not.
 
   / Need weaker shear bolt #20  
i really do not suggest cutting into a bolt some to weaken it. when it shears if it does shear your next bolt you may not take enough out of it or take to much out of it. and you will be all over the place doing guess work. at least if you went with a say a grade 2 shear bolt you have a known working specs of force you can rely on.

Boggen, I think I understood Snowman say that he is using grade 2 bolts and his tractor is marginally underpowered for the size of the mower he has. His problem is that the bolts are not shearing before his tractor stalls when he hits obstacles.

Given that, sticking with the grade 2 bolt will not protect his tractor since it is already proven to shear at a higher level than necessary.

I concede that cutting a bolt does not provide accurate shear specifications, but then is that necessary or is getting in the ballpark good enough? Sure it might shear too soon from time to time, but that is better than not shearing at all as is the case with the unmodified bolt. Without an engineering analysis of his load and tractor capabilities it is impossible to know the exact shear strength required, so best guess is the best approach I can think of to keep working and dial in an adequate protection comfort level. It will take a bit of trial and error, but each trial will be less risky than continuing on as he has with the existing grade 2 bolts that have not sheared. Don't you think?
 
 

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